07 C230 65K mi. Wont start & no fuel pressure at rail
It's minor compared to what happend a couple of weeks ago. The Torque Convertor output shaft seized in the bushing and broke off; destroying the pump, bell housing and the torque convertor. $4200.00 later...

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The car is my daughter's and is about 40mi from where I live. I plan on arming myself with a VOM and tools this weekend and try to get to the bottom of it. So far all I've been able to do is direct someone by phone to hold their finger on the relay while someone turns on the ignition. They claim to have felt it clicking.
I spent some time working on this today. I started by pulling the relay and found that water had somehow fallen on the top of the SAM and had some corrosion on the contacts. I cleaned up the contacts, tested the relay with 12v external source and it worked. But I only have 8.5 volts at the terminals at it wont operate the relay when plugged in.
When I jump the contacts at the socket (bypassing the relay) I do get 12V at the pump terminals, but the pump still didn't run. I also tried an external power source and still can't make the pump run.
As weird as it sounds, I think I need to replace both or find out if there is resistance at the terminals of the relay socket only supplying 8.5V.
Do you know if I have to loosen that large hose clamp around that plastic cover before spinning it out? to get the pump out?
Last edited by lmayhew; Apr 30, 2011 at 04:23 PM.

https://mbworld.org/forums/c-class-w...e-attempt.html
https://mbworld.org/forums/attachmen...se-latch-1.pdf
https://mbworld.org/forums/attachmen...-fuel-pump.pdf
Last edited by Glyn M Ruck; Apr 30, 2011 at 08:26 PM.
I spent some time working on this today. I started by pulling the relay and found that water had somehow fallen on the top of the SAM and had some corrosion on the contacts. I cleaned up the contacts, tested the relay with 12v external source and it worked. But I only have 8.5 volts at the terminals at it wont operate the relay when plugged in.
When I jump the contacts at the socket (bypassing the relay) I do get 12V at the pump terminals, but the pump still didn't run. I also tried an external power source and still can't make the pump run.
As weird as it sounds, I think I need to replace both or find out if there is resistance at the terminals of the relay socket only supplying 8.5V.
Do you know if I have to loosen that large hose clamp around that plastic cover before spinning it out? to get the pump out?
Yes, loosen the stainless clamp (8mm if I remember correctly) until you can pull it off the plastic cap. Then pull the plastic cap apart and off the tank.


