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07 C230 65K mi. Wont start & no fuel pressure at rail

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Old Apr 24, 2011 | 05:01 PM
  #1  
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2007 c230 sport
07 C230 65K mi. Wont start & no fuel pressure at rail

can someone tell me where the fuel pump relay is located? I checked the fuse an it's ok.
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Old Apr 24, 2011 | 05:21 PM
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2007 C280 4matic Avantgarde
It's in trunk Rear SAM module
Attached Thumbnails 07 C230 65K mi. Wont start & no fuel pressure at rail-relay-fp.jpg  

Last edited by ontmiss; Apr 24, 2011 at 05:34 PM.
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Old Apr 24, 2011 | 07:10 PM
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Wow, looks like another possible 07 with premature fuel pump failure
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Old Apr 24, 2011 | 08:12 PM
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Strange - we are having a run on fuel pumps on the forum.
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Old Apr 24, 2011 | 08:30 PM
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Yeah it seems that way.
It's minor compared to what happend a couple of weeks ago. The Torque Convertor output shaft seized in the bushing and broke off; destroying the pump, bell housing and the torque convertor. $4200.00 later...
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Old Apr 24, 2011 | 09:32 PM
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Originally Posted by lmayhew
Yeah it seems that way.
It's minor compared to what happend a couple of weeks ago. The Torque Convertor output shaft seized in the bushing and broke off; destroying the pump, bell housing and the torque convertor. $4200.00 later...
Ouch man.. I hope this one is less painful..
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Old Apr 24, 2011 | 10:34 PM
  #7  
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From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Originally Posted by lmayhew
Yeah it seems that way.
It's minor compared to what happend a couple of weeks ago. The Torque Convertor output shaft seized in the bushing and broke off; destroying the pump, bell housing and the torque convertor. $4200.00 later...
I think cpbeasley's car was heading for that!
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Old Apr 25, 2011 | 08:39 AM
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Originally Posted by Glyn M Ruck
I think cpbeasley's car was heading for that!
Is this a common failure Glyn? 1st I have heard of this.
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Old Apr 25, 2011 | 09:40 AM
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From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
No it's not common John. Anything that stops the pump running in these boxes is obviously trouble. If you rev the car in neutral & get a high pitched whine/howl from the bellhousing area it's time to shut things down & investigate. Little South Africa has sold 60% as many W204's as the US - mainly auto - & this is not common. My service manager is at pains to advise that if you service these 722.9 transmissions every 60,000Km & use the correct fluid they will do massive mileage. We have some very high milers in SA already that are still absolutely fine. I would say that the 1st to 2nd one way clutch failure on the 722.6 was more common & that only seems to show itself in taxi service in Europe at very high miles. The 722.9 design program was all around learning from common 722.6 failures & simplifying the transmission (other than the extra ratios) while increasing electronic control.
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Old Apr 26, 2011 | 05:07 PM
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Originally Posted by Glyn M Ruck
I think cpbeasley's car was heading for that!
I thought his car was a 6MT?
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Old Apr 26, 2011 | 05:33 PM
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Bill - his is a 6MT.
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Old Apr 26, 2011 | 06:44 PM
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From: Llandudno, Cape Town, South Africa
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Sorry - got it wrong. It was Cale commenting on another car & he was correct! I think I must be sleep deprived.
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Old Apr 26, 2011 | 08:18 PM
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From: Llandudno, Cape Town, South Africa
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It was this thread that had us all guessing a Cale guessed right.

https://mbworld.org/forums/c-class-w...ighlight=noise
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Old Apr 28, 2011 | 08:34 AM
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Originally Posted by lmayhew
can someone tell me where the fuel pump relay is located? I checked the fuse an it's ok.
What did you find? Relay, fuse, or pump?
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Old Apr 28, 2011 | 06:37 PM
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test for the pump

the fuel pump should be in the tank, accessable under the back seat. sometimes the pins in the connector gets lose causing the pump not to run. if you have any knowledge of electrical connectors, disconnect the pump and put direct power on the pump, if it runs you know the pump is good.
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Old Apr 29, 2011 | 02:41 PM
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Johnand,

The car is my daughter's and is about 40mi from where I live. I plan on arming myself with a VOM and tools this weekend and try to get to the bottom of it. So far all I've been able to do is direct someone by phone to hold their finger on the relay while someone turns on the ignition. They claim to have felt it clicking.
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Old Apr 30, 2011 | 04:20 PM
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Hi John,

I spent some time working on this today. I started by pulling the relay and found that water had somehow fallen on the top of the SAM and had some corrosion on the contacts. I cleaned up the contacts, tested the relay with 12v external source and it worked. But I only have 8.5 volts at the terminals at it wont operate the relay when plugged in.

When I jump the contacts at the socket (bypassing the relay) I do get 12V at the pump terminals, but the pump still didn't run. I also tried an external power source and still can't make the pump run.
As weird as it sounds, I think I need to replace both or find out if there is resistance at the terminals of the relay socket only supplying 8.5V.

Do you know if I have to loosen that large hose clamp around that plastic cover before spinning it out? to get the pump out?

Last edited by lmayhew; Apr 30, 2011 at 04:23 PM.
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Old Apr 30, 2011 | 08:20 PM
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From: Llandudno, Cape Town, South Africa
late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
See post 4 here.

https://mbworld.org/forums/c-class-w...e-attempt.html

https://mbworld.org/forums/attachmen...se-latch-1.pdf

https://mbworld.org/forums/attachmen...-fuel-pump.pdf

Last edited by Glyn M Ruck; Apr 30, 2011 at 08:26 PM.
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Old May 1, 2011 | 11:00 AM
  #19  
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Originally Posted by lmayhew
Hi John,

I spent some time working on this today. I started by pulling the relay and found that water had somehow fallen on the top of the SAM and had some corrosion on the contacts. I cleaned up the contacts, tested the relay with 12v external source and it worked. But I only have 8.5 volts at the terminals at it wont operate the relay when plugged in.

When I jump the contacts at the socket (bypassing the relay) I do get 12V at the pump terminals, but the pump still didn't run. I also tried an external power source and still can't make the pump run.
As weird as it sounds, I think I need to replace both or find out if there is resistance at the terminals of the relay socket only supplying 8.5V.

Do you know if I have to loosen that large hose clamp around that plastic cover before spinning it out? to get the pump out?
Did you test the voltage WHILE cranking? On mine, the voltage jumped up only when cranking.

Yes, loosen the stainless clamp (8mm if I remember correctly) until you can pull it off the plastic cap. Then pull the plastic cap apart and off the tank.
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Old May 1, 2011 | 05:17 PM
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John,
Are you talking about the voltage that energizes the relay? I didn't check it. Should'nt be 12v with the key on to energize the pump?

Larry
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Old May 1, 2011 | 05:55 PM
  #21  
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2007 c230 sport
Cool

John,
Are you talking about the voltage that energizes the relay? I didn't check it. Should'nt be 12v with the key on to energize the pump?

Larry
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Old May 1, 2011 | 10:00 PM
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From: Camas, WA
2007 C230SS; 2014 ML350 BT
Originally Posted by lmayhew
John,
Are you talking about the voltage that energizes the relay? I didn't check it. Should'nt be 12v with the key on to energize the pump?

Larry
12V while cranking at the pump. In my car I had no voltage at the pump with the key on. In had to actually start cranking before I saw 12V at the pump.
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Old May 2, 2011 | 06:31 PM
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2007 c230 sport
John,

Did you use the Bosch W0133-1832061 to replace yours? or did you go OEM
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Old May 3, 2011 | 08:27 AM
  #24  
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From: Camas, WA
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Originally Posted by lmayhew
John,

Did you use the Bosch W0133-1832061 to replace yours? or did you go OEM
OEM from parts.com $174 for the pump and $10 for the seal.

Sorry to hear, another 07 with early pump failure. Question for you, did your daughter ever run E85 in here car?
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Old May 6, 2011 | 11:47 PM
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Cool

John,

We never ran E85 but the car had 40K when I bought it. E85 is pretty much non-existant here in so. california
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