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Diagnosis for my newly acquired 2000 C230 Kompressor

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Old 11-01-2015, 01:56 AM
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Mercedes-Benz 2000 C230 Kompressor
Diagnosis for my newly acquired 2000 C230 Kompressor

Hello, everybody! First time posting here and also a first time Mercedes owner. I'm hoping you all can help me diagnose a problem I'm having with my 2000 C230 Kompressor.

It's a no crank no start that is a bit intermittent, getting worse lately. Typically it's been a hot start issue, it would start up cold, but would take a couple extra turns to get going. It never sounded weak or anything like that. If all I did was take it one place (work) let it sit for a while and drive it home, it was fine. But, if I took it anywhere else to do errands or anything in between, there was a good chance it wouldn't start up again. I turn the key and nothing happens, no cranking or even clicking. Typically, I'd need to let it sit overnight or even longer, then I'd try it again, and it would start up fine, like nothing ever happened.

This last time, though, I took it to work and after sitting for 12 hours, it wouldn't start up. A couple of days later, a friend was going that way, and was able to start it and get it home, though he said that the starter sounded weak this time and barely fired up after turning over multiple times.

Here's what I've done to diagnose so far:
-I had O'Reillys hook up their battery tester to the battery. They also did a starter power draw test, and tested the alternator. The machine said everything was fine. (The battery was a couple weeks old, so no surprise there)
-I asked a friend from work to hook up his diagnostic machine, but it was showing no codes.
-I bought a multimeter and tested the battery myself. It showed my battery's voltage at 12.3, which was a little concerning, because as far as I know, minimum voltage is supposed to be 12.4v (is that correct?). I charged the battery with a battery charger pack, the voltage read 12.9v, but after about an hour, it dropped back to 12.3v. Is this enough voltage to engage the starter?
-I pulled and inspected every fuse, with everything seeming to be in order.
-I tested the relays by supplying power to them from my battery, and putting my multimeter on the other two prongs of the relay switches, and everything was good, except one, but as far as I can tell from googling that's the relay for my windshield washer pump.

Fuse that wasn't working (it was literally rattling) I didn't even bother testing it.
-My next task is to borrow a torx socket from a friend, and pull/bench test my starter.

Anybody else have this problem? This is the first car I've ever worked on myself, and have been googling/youtubing my pants off to learn as much as I can to try to fix it myself because, of course, money is tight these days. Any help you guys have would be greatly appreciated.

Thanks in advance!
Old 11-06-2015, 10:13 AM
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Have you replaced the crank position sensor??
Old 11-06-2015, 01:33 PM
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Mercedes-Benz 2000 C230 Kompressor
Crank position sensor

Originally Posted by Plutoe
Have you replaced the crank position sensor??
I have not replaced the CPS, mostly because that's not likely to be the problem. For one thing, it should throw a code, and it isn't. And for another, as far as I know it wouldn't cause the problems that I'm having. It wouldn't be intermittent like that, etc.

Either way, I plan on testing the sensor, so I'll post the results of that after that's done.
Old 11-06-2015, 01:40 PM
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Bench Test

Well, I bench tested the starter, and that's definitely the problem.



I'm no expert, but I'm pretty sure there shouldn't be giant gouges in this thing.

So I ordered a replacement part, and it got here yesterday, so I'll be putting that in today. Hopefully that'll solve my issues!

When digging around under my car, however, I discovered a huge coolant leak.


I'm going to try to pin down where it is by cleaning it all up, then putting more coolant in the tank (it's empty!) And seeing where it drips from. So wish me luck...

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