service records part4
11-22-2002, 05:54 PM
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service records part4
81 323 6/15/2001 203 80 In cases where the remote SmartKey will not unlock, lock or
start the vehicle, Gentlemen,
Please see Dealer Technical Bulletin #323 below. This replaces a previous
DTB.---------------------------------------------------------------------------------
ROUTE=ALL
To: ALL SHOP FOREMEN
ALL SERVICE MANAGERS
ALL PARTS MANAGERS
ALL SERVICE ADVISORS
ALL WARRANTY ADMINISTRATORS
CC: MBUSA FIELD PERSONNEL
VPC / PDC MANAGERS
SUBJECT: DEALER TECHNICAL BULLETIN 54/01
*** REPLACES MB-NET NO. 170 DATED APRIL 3, 2001 ***
54/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
54/01-2 GROUP 80 - ALL MY 01, MODEL C203, SMARTKEY INTERMITTENTLY
INOPERATIVE: In cases where the remote SmartKey will not unlock, lock or
start the vehicle, please replace the key with part number 203 766 4106
9999.
In cases where the flat key (valet key) will not start the vehicle, please
replace the key with part number 203 766 4906 9999.
For further information on key dependent memory feature when replacing
SmartKeys, please refer to MB-Net No. 294 dated May 23, 2001. 82 326 6/15/2001 129 82 Model Year 01 and 02 SL's no longer
use the automatic mast
antenna (M11). When installing a Cellular Phone kit into a Model Gentlemen,
Please see Dealer Technical Bulletin #326 below. FYI
---------------------------------------------------------------------
ROUTE=ALL
TO: ALL SHOP FOREMEN
ALL SERVICE MANAGERS
ALL PARTS MANAGERS
ALL SERVICE ADVISORS
ALL WARRANTY ADMINISTRATORS
CC: MBUSA FIELD PERSONNEL
VPC / PDC MANAGERS
SUBJECT: DEALER TECHNICAL BULLETIN 55/01
55/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
55/01-2 GROUP 82 - MY 01 AND 02 SL WITH CELLULAR PHONE, PSE MAST ANTENNA
CONTROL: The Cellular Phone systems in Model Year 01 and 02 SL's no longer
use the automatic mast
antenna (M11). When installing a Cellular Phone kit into a Model Year 01
or 02 SL, the PSE Power Antenna control cable must be removed from the mast
antenna (M11). The procedure is as follows:
1. Remove left rear taillight inside cover.
2. Fold back left rear inner trunk panel to gain access to M11 antenna
motor.
3. Remove 4-pole plug from M11.
4. Release pin lock on plug (use tool part number 210 589 02 33 00), remove
pin #2 (blue/green wire).
5. Wrap pin with electrical tape and secure inside wire jacket.
6. Reassemble and reconnect plug and reinstall covers.
7. Verify operation of antenna by radio only.
8. Verify phone operation does not raise mast antenna.
Service Engineering
JWdg
6-15-01 83 326 6/15/2001 129 82 The Cellular Phone systems in Model Year 01 and 02 SL's no longer
use the automatic mast Gentlemen,
Please see Dealer Technical Bulletin #326 below. FYI
------------------------------------------------------------------------
ROUTE=ALL
TO: ALL SHOP FOREMEN
ALL SERVICE MANAGERS
ALL PARTS MANAGERS
ALL SERVICE ADVISORS
ALL WARRANTY ADMINISTRATORS
CC: MBUSA FIELD PERSONNEL
VPC / PDC MANAGERS
SUBJECT: DEALER TECHNICAL BULLETIN 55/01
55/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
55/01-2 GROUP 82 - MY 01 AND 02 SL WITH CELLULAR PHONE, PSE MAST ANTENNA
CONTROL: The Cellular Phone systems in Model Year 01 and 02 SL's no longer
use the automatic mast
antenna (M11). When installing a Cellular Phone kit into a Model Year 01
or 02 SL, the PSE Power Antenna control cable must be removed from the mast
antenna (M11). The procedure is as follows:
1. Remove left rear taillight inside cover.
2. Fold back left rear inner trunk panel to gain access to M11 antenna
motor.
3. Remove 4-pole plug from M11.
4. Release pin lock on plug (use tool part number 210 589 02 33 00), remove
pin #2 (blue/green wire).
5. Wrap pin with electrical tape and secure inside wire jacket.
6. Reassemble and reconnect plug and reinstall covers.
7. Verify operation of antenna by radio only.
8. Verify phone operation does not raise mast antenna.
Service Engineering
JWdg
6-15-01 84 331 6/20/2001 210 82 , WINDSHIELD WASHER RESERVOIR Gentlemen,
Please see Dealer Technical Bulletin #331 below. FYI
------------------------------------------------------------------------------
ROUTE=ALL
To: ALL SHOP FOREMEN
ALL SERVICE MANAGERS
ALL PARTS MANAGERS
ALL SERVICE ADVISORS
ALL WARRANTY ADMINISTRATORS
CC: MBUSA FIELD PERSONNEL
VPC / PDC MANAGERS
SUBJECT: DEALER TECHNICAL BULLETIN 56/01
56/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
56/01-2 GROUP 82.35 - ALL 210 MODELS, WINDSHIELD WASHER RESERVOIR:
Please note the following when replacing the windshield washer reservoir (A
210 869 12 20).
The dimensions of the windshield washer reservoir and heat exchanger were
changed as of Model Year 2000. Only the new version, part number A 210 869
12 20, is available as a spare part.
When replacing the windshield washer reservoir, please follow the
instructions given below:
a. To avoid leaks, replace the reservoir (part number A 210 869 12 20)
and the heat exchanger (part number A 210 830 16 61) together not
separately.
b. Only install reservoirs manufactured since 01/01. The month and year
of manufacture are visible on two round symbols below the part number.
For warranty, please use Damage code 86011 04 and Operation Code 82-7200.
Service Engineering
DVdg
6-20-01 85 332 6/20/2001 220 88 When
placing the transmission gear selector lever into reverse Gentlemen,
Please see Dealer Technical Bulletin #332 below. FYI
-------------------------------------------------
SUBJECT: DEALER TECHNICAL BULLETIN 57/01
57/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
57/01-2 GROUP 88.70 - MODEL 220, PASSENGER SIDE EXTERIOR MIRROR: When
placing the transmission gear selector lever into reverse ("R") with the
exterior rearview mirror switch in the passenger side position, the
exterior rearview mirror moves into the "park" position. If you encounter
complaints of the mirror not returning to the previous "drive" position, in
vehicles with chassis end number A219159 or lower, replace the right door
control module with part number 220 821 98 51 7C45. For warranty, please
use Damage Code 72220 90 and Operation Code 72-5822 M0.
Service Engineering
JMdg
6-20-01 86 333 6/21/2001 203 68 In case of noise
complaints from interior trim or seats Gentlemen,
Please see Dealer Technical Bulletin #333 below. FYI
-------------------------------------------------------------------
ROUTE=ALL
TO: ALL SHOP FOREMEN
ALL SERVICE MANAGERS
ALL PARTS MANAGERS
ALL SERVICE ADVISORS
ALL WARRANTY ADMINISTRATORS
CC: MBUSA FIELD PERSONNEL
VPC / PDC MANAGERS
SUBJECT: DEALER TECHNICAL BULLETIN 58/01
58/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
58/01-2 GROUP 68 AND 91 - MODEL 203, INTERIOR NOISES: In case of noise
complaints from interior trim or seats on model 203 vehicles up to VIN no.
A038987, please refer to the following WIS documents.
Noise at center console - AF68.10-P-1122PG
Noise from glove box cover - AF68.10-P-1123PG
Noise in area of rear shelf - AF68.30-P-1121PG
Noise in left/right front
seat backrest frame when
subject to side load - AF91.10-P-1000PG
Noise from driver's seat
frame during load change - AF91.10-P-1100PG
Noise from front seats - AF91.10-P-9000PG
Noise from rear seats - AF91.12-P-1002PG
SUBJECT: Models 202, 208, Model Years 1998 and LaterFuel Gauge Enhancement
New fuel sending units have been developed which use a thin layer of gold on the contact fingers. If you encounter instances regarding fuel gauge accuracy, install the new version fuel senders after verifying that no other faults exist. Please also review the contents of DTB 47/00 (issued August 14, 2000 as MB-Net 386) regarding instrument cluster applications.All dealers are requested to refrain from placing stock orders until July 16, 2001, to allow PDC stock levels to build sufficiently. All future orders for the old numbers will be automatically substituted to the new numbers. Further, dealers are advised to return any stock of the old version fuel senders to their facing PDC for credit immediately, using the regular PRP system.Service EngineeringDRdg7-12-01
Parts Information
Qty. Part Name Part Number
1 Fuel Sending Unit, Left 202 470 39 41(Replaces 202 470 26 41)
1 Fuel Sending Unit, Right 208 470 06 41(Replaces 202 470 30 41) 88
7/12/2001 ALL 5 excessive oil consumption Prior to performing repairs with respect to any instances of excessive oil consumption, it is necessary to verify the excessive oil consumption and complete the oil consumption form. Please refer to WIS documents number AR-18.00-P-0025 (A or AV or B, or C) for Measuring Oil Consumption procedure and form.
When an engine with an oil consumption condition is repaired, the completed oil consumption form should be filed in the vehicle history file for review by a MB representative.
In cases where an engine, long block or short block is replaced for oil consumption, a copy of the completed document should accompany the returned warranty part.
Service Engineering
ERdg
7-12-01 89 P-B-72.10/21 7/24/2001 203 72 Door Check Noise DTB
Date: July 24, 2001
Order No.: P-B-72.10/21
Supersedes:
Group: 72
SUBJECT: Model 203
Door Check Noise
If you encounter instances of door check noises on model 203 vehicles, please replace bolts on both left and
right doors with microencapsulated bolts. Bolts should be tightened to a torque of 14 Nm.
Service Engineering
JMdg
start the vehicle, Gentlemen,
Please see Dealer Technical Bulletin #323 below. This replaces a previous
DTB.---------------------------------------------------------------------------------
ROUTE=ALL
To: ALL SHOP FOREMEN
ALL SERVICE MANAGERS
ALL PARTS MANAGERS
ALL SERVICE ADVISORS
ALL WARRANTY ADMINISTRATORS
CC: MBUSA FIELD PERSONNEL
VPC / PDC MANAGERS
SUBJECT: DEALER TECHNICAL BULLETIN 54/01
*** REPLACES MB-NET NO. 170 DATED APRIL 3, 2001 ***
54/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
54/01-2 GROUP 80 - ALL MY 01, MODEL C203, SMARTKEY INTERMITTENTLY
INOPERATIVE: In cases where the remote SmartKey will not unlock, lock or
start the vehicle, please replace the key with part number 203 766 4106
9999.
In cases where the flat key (valet key) will not start the vehicle, please
replace the key with part number 203 766 4906 9999.
For further information on key dependent memory feature when replacing
SmartKeys, please refer to MB-Net No. 294 dated May 23, 2001. 82 326 6/15/2001 129 82 Model Year 01 and 02 SL's no longer
use the automatic mast
antenna (M11). When installing a Cellular Phone kit into a Model Gentlemen,
Please see Dealer Technical Bulletin #326 below. FYI
---------------------------------------------------------------------
ROUTE=ALL
TO: ALL SHOP FOREMEN
ALL SERVICE MANAGERS
ALL PARTS MANAGERS
ALL SERVICE ADVISORS
ALL WARRANTY ADMINISTRATORS
CC: MBUSA FIELD PERSONNEL
VPC / PDC MANAGERS
SUBJECT: DEALER TECHNICAL BULLETIN 55/01
55/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
55/01-2 GROUP 82 - MY 01 AND 02 SL WITH CELLULAR PHONE, PSE MAST ANTENNA
CONTROL: The Cellular Phone systems in Model Year 01 and 02 SL's no longer
use the automatic mast
antenna (M11). When installing a Cellular Phone kit into a Model Year 01
or 02 SL, the PSE Power Antenna control cable must be removed from the mast
antenna (M11). The procedure is as follows:
1. Remove left rear taillight inside cover.
2. Fold back left rear inner trunk panel to gain access to M11 antenna
motor.
3. Remove 4-pole plug from M11.
4. Release pin lock on plug (use tool part number 210 589 02 33 00), remove
pin #2 (blue/green wire).
5. Wrap pin with electrical tape and secure inside wire jacket.
6. Reassemble and reconnect plug and reinstall covers.
7. Verify operation of antenna by radio only.
8. Verify phone operation does not raise mast antenna.
Service Engineering
JWdg
6-15-01 83 326 6/15/2001 129 82 The Cellular Phone systems in Model Year 01 and 02 SL's no longer
use the automatic mast Gentlemen,
Please see Dealer Technical Bulletin #326 below. FYI
------------------------------------------------------------------------
ROUTE=ALL
TO: ALL SHOP FOREMEN
ALL SERVICE MANAGERS
ALL PARTS MANAGERS
ALL SERVICE ADVISORS
ALL WARRANTY ADMINISTRATORS
CC: MBUSA FIELD PERSONNEL
VPC / PDC MANAGERS
SUBJECT: DEALER TECHNICAL BULLETIN 55/01
55/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
55/01-2 GROUP 82 - MY 01 AND 02 SL WITH CELLULAR PHONE, PSE MAST ANTENNA
CONTROL: The Cellular Phone systems in Model Year 01 and 02 SL's no longer
use the automatic mast
antenna (M11). When installing a Cellular Phone kit into a Model Year 01
or 02 SL, the PSE Power Antenna control cable must be removed from the mast
antenna (M11). The procedure is as follows:
1. Remove left rear taillight inside cover.
2. Fold back left rear inner trunk panel to gain access to M11 antenna
motor.
3. Remove 4-pole plug from M11.
4. Release pin lock on plug (use tool part number 210 589 02 33 00), remove
pin #2 (blue/green wire).
5. Wrap pin with electrical tape and secure inside wire jacket.
6. Reassemble and reconnect plug and reinstall covers.
7. Verify operation of antenna by radio only.
8. Verify phone operation does not raise mast antenna.
Service Engineering
JWdg
6-15-01 84 331 6/20/2001 210 82 , WINDSHIELD WASHER RESERVOIR Gentlemen,
Please see Dealer Technical Bulletin #331 below. FYI
------------------------------------------------------------------------------
ROUTE=ALL
To: ALL SHOP FOREMEN
ALL SERVICE MANAGERS
ALL PARTS MANAGERS
ALL SERVICE ADVISORS
ALL WARRANTY ADMINISTRATORS
CC: MBUSA FIELD PERSONNEL
VPC / PDC MANAGERS
SUBJECT: DEALER TECHNICAL BULLETIN 56/01
56/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
56/01-2 GROUP 82.35 - ALL 210 MODELS, WINDSHIELD WASHER RESERVOIR:
Please note the following when replacing the windshield washer reservoir (A
210 869 12 20).
The dimensions of the windshield washer reservoir and heat exchanger were
changed as of Model Year 2000. Only the new version, part number A 210 869
12 20, is available as a spare part.
When replacing the windshield washer reservoir, please follow the
instructions given below:
a. To avoid leaks, replace the reservoir (part number A 210 869 12 20)
and the heat exchanger (part number A 210 830 16 61) together not
separately.
b. Only install reservoirs manufactured since 01/01. The month and year
of manufacture are visible on two round symbols below the part number.
For warranty, please use Damage code 86011 04 and Operation Code 82-7200.
Service Engineering
DVdg
6-20-01 85 332 6/20/2001 220 88 When
placing the transmission gear selector lever into reverse Gentlemen,
Please see Dealer Technical Bulletin #332 below. FYI
-------------------------------------------------
SUBJECT: DEALER TECHNICAL BULLETIN 57/01
57/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
57/01-2 GROUP 88.70 - MODEL 220, PASSENGER SIDE EXTERIOR MIRROR: When
placing the transmission gear selector lever into reverse ("R") with the
exterior rearview mirror switch in the passenger side position, the
exterior rearview mirror moves into the "park" position. If you encounter
complaints of the mirror not returning to the previous "drive" position, in
vehicles with chassis end number A219159 or lower, replace the right door
control module with part number 220 821 98 51 7C45. For warranty, please
use Damage Code 72220 90 and Operation Code 72-5822 M0.
Service Engineering
JMdg
6-20-01 86 333 6/21/2001 203 68 In case of noise
complaints from interior trim or seats Gentlemen,
Please see Dealer Technical Bulletin #333 below. FYI
-------------------------------------------------------------------
ROUTE=ALL
TO: ALL SHOP FOREMEN
ALL SERVICE MANAGERS
ALL PARTS MANAGERS
ALL SERVICE ADVISORS
ALL WARRANTY ADMINISTRATORS
CC: MBUSA FIELD PERSONNEL
VPC / PDC MANAGERS
SUBJECT: DEALER TECHNICAL BULLETIN 58/01
58/01-1 RECALLS AND SERVICE CAMPAIGNS: WHEN REPAIRING ANY VEHICLE,
ALWAYS CHECK THE VEHICLE MASTER INQUIRY FOR OPEN CAMPAIGNS
58/01-2 GROUP 68 AND 91 - MODEL 203, INTERIOR NOISES: In case of noise
complaints from interior trim or seats on model 203 vehicles up to VIN no.
A038987, please refer to the following WIS documents.
Noise at center console - AF68.10-P-1122PG
Noise from glove box cover - AF68.10-P-1123PG
Noise in area of rear shelf - AF68.30-P-1121PG
Noise in left/right front
seat backrest frame when
subject to side load - AF91.10-P-1000PG
Noise from driver's seat
frame during load change - AF91.10-P-1100PG
Noise from front seats - AF91.10-P-9000PG
Noise from rear seats - AF91.12-P-1002PG
SUBJECT: Models 202, 208, Model Years 1998 and LaterFuel Gauge Enhancement
New fuel sending units have been developed which use a thin layer of gold on the contact fingers. If you encounter instances regarding fuel gauge accuracy, install the new version fuel senders after verifying that no other faults exist. Please also review the contents of DTB 47/00 (issued August 14, 2000 as MB-Net 386) regarding instrument cluster applications.All dealers are requested to refrain from placing stock orders until July 16, 2001, to allow PDC stock levels to build sufficiently. All future orders for the old numbers will be automatically substituted to the new numbers. Further, dealers are advised to return any stock of the old version fuel senders to their facing PDC for credit immediately, using the regular PRP system.Service EngineeringDRdg7-12-01
Parts Information
Qty. Part Name Part Number
1 Fuel Sending Unit, Left 202 470 39 41(Replaces 202 470 26 41)
1 Fuel Sending Unit, Right 208 470 06 41(Replaces 202 470 30 41) 88
7/12/2001 ALL 5 excessive oil consumption Prior to performing repairs with respect to any instances of excessive oil consumption, it is necessary to verify the excessive oil consumption and complete the oil consumption form. Please refer to WIS documents number AR-18.00-P-0025 (A or AV or B, or C) for Measuring Oil Consumption procedure and form.
When an engine with an oil consumption condition is repaired, the completed oil consumption form should be filed in the vehicle history file for review by a MB representative.
In cases where an engine, long block or short block is replaced for oil consumption, a copy of the completed document should accompany the returned warranty part.
Service Engineering
ERdg
7-12-01 89 P-B-72.10/21 7/24/2001 203 72 Door Check Noise DTB
Date: July 24, 2001
Order No.: P-B-72.10/21
Supersedes:
Group: 72
SUBJECT: Model 203
Door Check Noise
If you encounter instances of door check noises on model 203 vehicles, please replace bolts on both left and
right doors with microencapsulated bolts. Bolts should be tightened to a torque of 14 Nm.
Service Engineering
JMdg
