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C230 Kompressor Exhaust Diagram

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Old 06-18-2011, 11:56 PM
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e36 318i, 2004 sti
C230 Kompressor Exhaust Diagram

Does anyone have the Exhaust Diagram of the C230 Kompressor? Im looking for the whole diagram from the headers out.
Old 06-19-2011, 10:32 AM
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2013 C350 Coupe, 2005 C230K Kleemann Sedan, 2013 GLK350 4matic
Look online at the MB EPC under the category EXHAUST or on the MB Maintenance DVD Manual
Old 06-19-2011, 04:36 PM
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e36 318i, 2004 sti
How many catalytic converters are there? That is my main question.
Old 06-19-2011, 07:06 PM
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I believe there is just the one integrated with the exhaust manifold. The other device is the resonator if I am correct.
Old 06-19-2011, 07:31 PM
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10 A 203 490 75 19 EXHAUST PIPE
FRONT [008], [009], [697]
001 R
10 A 203 490 89 19 EXHAUST PIPE
FRONT [010], [011], [005], [012], [697]
001 R
10 A 209 490 43 19 EXHAUST PIPE
FRONT [007], [013]
001 R
65 A 203 490 49 21 EXHAUST PIPE
REAR 001
65 A 203 490 62 21 EXHAUST PIPE
REAR [014], [015], [016]
Code: 949
001
65 A 203 490 62 21 EXHAUST PIPE
REAR [014], [015], [016]
Code: 950
001
65 A 203 490 77 21 EXHAUST PIPE
REAR [017], [018], [019]
Code: 949
001
65 A 203 490 77 21 EXHAUST PIPE
REAR [017], [018], [019]
Code: 950
001
65 A 203 490 77 21 EXHAUST PIPE
REAR [017], [018], [019]
Code: P84
001
65 A 203 490 77 21 EXHAUST PIPE
REAR [017], [018], [019]
Code: P85
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 949+U88
001 R
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 950+U88
001 R
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: P84+U88
001 R
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: P85+U88
001 R
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 498+949
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 835+949
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 498+950
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 835+950
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 498+P84
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 835+P84
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 498+P85
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 835+P85
001
68 A 209 492 02 14 .TAILPIPE TRIM Code: 949
001
68 A 209 492 02 14 .TAILPIPE TRIM Code: 950
001
68 A 209 492 02 14 .TAILPIPE TRIM Code: P84
001
68 A 209 492 02 14 .TAILPIPE TRIM Code: P85
001
80 A 170 990 00 10 SCREW
CATALYST TO EXHAUST MANIFOLD
M8X55
Replaced_By: A 129 990 04 10 002
80 A 129 990 04 10 SCREW
CATALYST TO EXHAUST MANIFOLD
M8X58 002
90 A 210 492 74 41 HOLDER
FRONT EXHAUST PIPE TO TRANSMISSION Code: -424
001
90 A 210 492 74 41 HOLDER
FRONT EXHAUST PIPE TO TRANSMISSION Code: 411
001
90 A 210 492 74 41 HOLDER
FRONT EXHAUST PIPE TO TRANSMISSION Code: 422
001
90 A 210 492 62 41 HOLDER
FRONT EXHAUST PIPE TO TRANSMISSION Code: 423
001
95 N 910143 3008003 SCREW
BRACKET TO TRANSMISSION
M8X30 Code: -424
002
100 A 203 492 34 41 HOLDER
FRONT EXHAUST PIPE TO TRANSMISSION Code: 424
001
105 A 203 490 03 40 HOLDER
BRACKET TO FRONT EXHAUST PIPE Code: 424
001
110 A 202 492 07 18 RUBBER PAD
FRONT EXHAUST PIPE TO TRANSMISSION Code: -424
001
115 A 202 492 00 18 BASE PLATE
FRONT EXHAUST PIPE TO TRANSMISSION Code: -424
001
120 N 910105 5008019 SCREW
BRACKET TO BRACKET
M8 X 50 Code: 424
001
125 A 203 492 01 71 SCREW
BRACKET TO TRANSMISSION
M8X30 Code: 424
001
130 A 129 490 00 44 PLATE
FRONT EXHAUST PIPE TO BRACKET 001
140 A 120 142 00 72 NUT
BRACKET TO BRACKET
M8 Code: -424
002
190 A 202 492 01 81 SEALING RING
FRONT EXHAUST PIPE TO REAR EXHAUST PIPE 001
200 A 170 990 00 10 SCREW
FRONT EXHAUST PIPE TO REAR EXHAUST PIPE
M8X55 003
210 A 000 990 32 50 NUT
FRONT EXHAUST PIPE TO REAR EXHAUST PIPE 003
230 A 203 492 37 41 HOLDER
SUSPENSION REAR MUFFLER,LEFT 001
240 A 203 492 01 44 SUSPENSION RING
SUSPENSION REAR MUFFLER,LEFT 001
250 N 914007 7008044 COMBINATION BOLT
SUSPENSION REAR MUFFLER,LEFT
M8X25 001
260 A 000 490 00 27 MOUNTING MATERIAL
END PIECE FASTENING 001
270 A 111 990 22 04 .SCREW
END PIECE FASTENING
M6X12 001
320 A 203 490 00 40 HOLDER
SUSPENSION REAR MUFFLER,RIGHT 001
330 A 203 492 01 44 SUSPENSION RING
SUSPENSION REAR MUFFLER,RIGHT 001
340 N 914007 7008044 COMBINATION BOLT
SUSPENSION REAR MUFFLER,RIGHT
M8X25 001
360 A 203 490 01 40 HOLDER
EXHAUST PIPE SUSPENSION TO REAR AXLE 001
370 A 203 492 01 44 SUSPENSION RING
EXHAUST PIPE SUSPENSION TO REAR AXLE 001
380 N 914007 7008044 COMBINATION BOLT
EXHAUST PIPE SUSPENSION TO REAR AXLE
M8X25 001
Attached Thumbnails C230 Kompressor Exhaust Diagram-m271-exhaust.jpg  
Old 06-19-2011, 08:24 PM
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e36 318i, 2004 sti
Thank you for the info.
Old 06-20-2011, 10:17 AM
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Sorry - forgot to post the manifold & Cat itself.



60 A 271 140 20 09 EXHAUST MANIFOLD
WITH CATALYST 001 L
60 A 271 140 22 09 EXHAUST MANIFOLD
UPSTREAM CATALYTIC CONVERTER Code: 494
001 L
60 A 271 140 21 09 EXHAUST MANIFOLD
WITH CATALYST
Replaced_By: A 271 140 27 09 Code: 926
001 L
60 A 271 140 27 09 EXHAUST MANIFOLD
WITH CATALYST
Replaced_By: A 271 140 30 09 Code: 926
001 L
60 A 271 140 30 09 EXHAUST MANIFOLD
WITH CATALYST Code: 926
001 L
65 A 271 140 03 09 EXHAUST MANIFOLD
TO THREE-WAY CATALYTIC CONVERTER
Replaced_By: A 271 140 31 09 001 R
65 A 271 140 31 09 EXHAUST MANIFOLD
TO THREE-WAY CATALYTIC CONVERTER 001 R
70 A 271 142 03 80 GASKET
EXHAUST MANIFOLD TO CYLINDER HEAD 001
75 A 271 142 00 72 NUT
EXHAUST MANIFOLD TO CYLINDER HEAD 008
80 A 004 994 14 45 SPRING NUT
SCREENING PLATE TO EXHAUST MANIFOLD 003 L
85 A 111 990 22 04 SCREW
SCREENING PLATE TO EXHAUST MANIFOLD
M6X12 003 L
90 A 271 142 01 21 SCREENING PLATE
TO EXHAUST MANIFOLD 001 L
100 A 271 140 00 40 HOLDER
TO EXHAUST MANIFOLD 001 L
110 N 000000 0003161 SCREW
AT BRACKET
M8X25
Replaced_By: N 000000 0004425 001 L
110 N 000000 0004425 SCREW
AT BRACKET 001 L
130 A 002 540 18 17 OXYGEN SENSOR
UPSTREAM CATALYTIC CONVERTER 001
140 A 002 540 06 17 OXYGEN SENSOR
DOWNSTREAM CATALYTIC CONVERTER 001
160 N 000000 0002914 SCREW
ENGINE-TRANS. CONNECTION W. BRACKET FOR EXHAUST MANIFOLD
M10X50 002 L
Old 02-14-2012, 05:08 PM
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CL203
Hey Glyn,

are there differences between the sedan and coupe for the exhaust diagram?

If so, can you post the coupe m271 diagram?

Much obliged!
Old 02-14-2012, 07:27 PM
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Same!
Old 02-14-2012, 09:00 PM
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CL203
Quick question... is the thing after the Headers/Cat combo a secondary CAT? or is it a resonator?

I have a clog somewhere downstream from my Headers, and replaced my CAT adjacent to headers with no luck... so I'm thinking it may be in the second segment, but I'm not sure what it is. If it is a resonator, then I'll just remove it and go straight pipe, but if it is a secondary CAT then i'll replace with OEM.

??

Last edited by Midnight Koop; 02-15-2012 at 09:00 AM.
Old 02-15-2012, 02:07 AM
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Glyn you are too nice! EPC accounts are free!
You can give a man a fish...well you know the story...
better to teach 'em to fish.

Originally Posted by Glyn M Ruck


10 A 203 490 75 19 EXHAUST PIPE
FRONT [008], [009], [697]
001 R
10 A 203 490 89 19 EXHAUST PIPE
FRONT [010], [011], [005], [012], [697]
001 R
10 A 209 490 43 19 EXHAUST PIPE
FRONT [007], [013]
001 R
65 A 203 490 49 21 EXHAUST PIPE
REAR 001
65 A 203 490 62 21 EXHAUST PIPE
REAR [014], [015], [016]
Code: 949
001
65 A 203 490 62 21 EXHAUST PIPE
REAR [014], [015], [016]
Code: 950
001
65 A 203 490 77 21 EXHAUST PIPE
REAR [017], [018], [019]
Code: 949
001
65 A 203 490 77 21 EXHAUST PIPE
REAR [017], [018], [019]
Code: 950
001
65 A 203 490 77 21 EXHAUST PIPE
REAR [017], [018], [019]
Code: P84
001
65 A 203 490 77 21 EXHAUST PIPE
REAR [017], [018], [019]
Code: P85
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 949+U88
001 R
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 950+U88
001 R
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: P84+U88
001 R
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: P85+U88
001 R
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 498+949
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 835+949
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 498+950
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 835+950
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 498+P84
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 835+P84
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 498+P85
001
65 A 203 490 62 21 EXHAUST PIPE
REAR Code: 835+P85
001
68 A 209 492 02 14 .TAILPIPE TRIM Code: 949
001
68 A 209 492 02 14 .TAILPIPE TRIM Code: 950
001
68 A 209 492 02 14 .TAILPIPE TRIM Code: P84
001
68 A 209 492 02 14 .TAILPIPE TRIM Code: P85
001
80 A 170 990 00 10 SCREW
CATALYST TO EXHAUST MANIFOLD
M8X55
Replaced_By: A 129 990 04 10 002
80 A 129 990 04 10 SCREW
CATALYST TO EXHAUST MANIFOLD
M8X58 002
90 A 210 492 74 41 HOLDER
FRONT EXHAUST PIPE TO TRANSMISSION Code: -424
001
90 A 210 492 74 41 HOLDER
FRONT EXHAUST PIPE TO TRANSMISSION Code: 411
001
90 A 210 492 74 41 HOLDER
FRONT EXHAUST PIPE TO TRANSMISSION Code: 422
001
90 A 210 492 62 41 HOLDER
FRONT EXHAUST PIPE TO TRANSMISSION Code: 423
001
95 N 910143 3008003 SCREW
BRACKET TO TRANSMISSION
M8X30 Code: -424
002
100 A 203 492 34 41 HOLDER
FRONT EXHAUST PIPE TO TRANSMISSION Code: 424
001
105 A 203 490 03 40 HOLDER
BRACKET TO FRONT EXHAUST PIPE Code: 424
001
110 A 202 492 07 18 RUBBER PAD
FRONT EXHAUST PIPE TO TRANSMISSION Code: -424
001
115 A 202 492 00 18 BASE PLATE
FRONT EXHAUST PIPE TO TRANSMISSION Code: -424
001
120 N 910105 5008019 SCREW
BRACKET TO BRACKET
M8 X 50 Code: 424
001
125 A 203 492 01 71 SCREW
BRACKET TO TRANSMISSION
M8X30 Code: 424
001
130 A 129 490 00 44 PLATE
FRONT EXHAUST PIPE TO BRACKET 001
140 A 120 142 00 72 NUT
BRACKET TO BRACKET
M8 Code: -424
002
190 A 202 492 01 81 SEALING RING
FRONT EXHAUST PIPE TO REAR EXHAUST PIPE 001
200 A 170 990 00 10 SCREW
FRONT EXHAUST PIPE TO REAR EXHAUST PIPE
M8X55 003
210 A 000 990 32 50 NUT
FRONT EXHAUST PIPE TO REAR EXHAUST PIPE 003
230 A 203 492 37 41 HOLDER
SUSPENSION REAR MUFFLER,LEFT 001
240 A 203 492 01 44 SUSPENSION RING
SUSPENSION REAR MUFFLER,LEFT 001
250 N 914007 7008044 COMBINATION BOLT
SUSPENSION REAR MUFFLER,LEFT
M8X25 001
260 A 000 490 00 27 MOUNTING MATERIAL
END PIECE FASTENING 001
270 A 111 990 22 04 .SCREW
END PIECE FASTENING
M6X12 001
320 A 203 490 00 40 HOLDER
SUSPENSION REAR MUFFLER,RIGHT 001
330 A 203 492 01 44 SUSPENSION RING
SUSPENSION REAR MUFFLER,RIGHT 001
340 N 914007 7008044 COMBINATION BOLT
SUSPENSION REAR MUFFLER,RIGHT
M8X25 001
360 A 203 490 01 40 HOLDER
EXHAUST PIPE SUSPENSION TO REAR AXLE 001
370 A 203 492 01 44 SUSPENSION RING
EXHAUST PIPE SUSPENSION TO REAR AXLE 001
380 N 914007 7008044 COMBINATION BOLT
EXHAUST PIPE SUSPENSION TO REAR AXLE
M8X25 001
Old 02-15-2012, 02:09 AM
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Just ONE on a C230 2002.
2 on M271. One is attached to the manifold.
C350 is different story.
Originally Posted by MBfinatic
How many catalytic converters are there? That is my main question.
Old 02-15-2012, 09:43 AM
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CL203
Hey c230 sportscoupe & Glyn,

I made an account on EPC (thanks for the suggestion).

Entered in the VIN for my 2003 c230 coupe, and a different exhaust diagram came up. (see attached).

Is this one correct? or does EPC have an error?



There seems to be an extra element (circled in blue) on the lower exhaust (resonator?). Can you confirm:

Blue circled = resonator ?
Red circled = 2nd CAT ?

Last edited by Midnight Koop; 02-15-2012 at 10:10 AM.
Old 02-16-2012, 07:34 AM
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?
Old 02-16-2012, 07:42 AM
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Just as FYI. 2002 coupe had a separate cat, not integrated in to manifold.
2003 and up was integrated.
Old 02-16-2012, 11:31 AM
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Originally Posted by malahhaor
Just as FYI. 2002 coupe had a separate cat, not integrated in to manifold.
2003 and up was integrated.
Thanks... I'm just confused because the diagram glyn posted for the m271 (2003-2005) looks different than the one that came up for my car (via EPCnet after entering my VIN)

The manifold/cat integration isn't down in the picture i posted (glyn posted it separately - post 7). I'm only curious about the exhaust piece AFTER this because there are two in question, and both look like they have a CAT, but one also an additional piece that looks like a resonator. Which one is m271 (coupe/sedan/other)?

I'm just trying to figure out which one is the m271 and which is m111 (or other).
Old 02-16-2012, 12:44 PM
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Midnight. All diagrams here are M271. You had better climb under your car to establish which set up you have. Blue box is definitely a resonator. I thought the previous box was also a resonator but maybe it is a secondary polishing Cat. I have personally never been involved with I4 exhausts. Only V6 exhausts.

Last edited by Glyn M Ruck; 02-18-2012 at 04:37 PM.
Old 02-16-2012, 10:24 PM
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Originally Posted by Midnight Koop
Hey c230 sportscoupe & Glyn,

I made an account on EPC (thanks for the suggestion).

Entered in the VIN for my 2003 c230 coupe, and a different exhaust diagram came up. (see attached).

Is this one correct? or does EPC have an error?



There seems to be an extra element (circled in blue) on the lower exhaust (resonator?). Can you confirm:

Blue circled = resonator ?
Red circled = 2nd CAT ?

Of all the M271 engines that I've worked one, none that I've encountered had an exhaust system looking like the picture posted. The manifold is one piece unit with the cat (VERY expensive) and the junction between that and the exhaust pipe is not even shown here. I think there is an labeling error for this diagram. Perhaps this is for the M111 or a diesel motor?

Last edited by Boom vang; 02-16-2012 at 10:26 PM.
Old 02-17-2012, 03:56 AM
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Note that Midnight's diagram is either or. The second unit shown might be for areas with more strict emissions. The diagram I pulled was USA.
Old 02-17-2012, 03:57 AM
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Originally Posted by C230 Sport Coup
Glyn you are too nice! EPC accounts are free!
You can give a man a fish...well you know the story...
better to teach 'em to fish.
EPC access is free for US VIN cars only.
Old 02-17-2012, 04:06 AM
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One cat on downpipe, one cat after that, a resonator and the muffler (Euro 4 M271)
Old 02-18-2012, 12:50 PM
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Originally Posted by Glyn M Ruck
EPC access is free for US VIN cars only.
Originally Posted by Glyn M Ruck
Note that Midnight's diagram is either or. The second unit shown might be for areas with more strict emissions. The diagram I pulled was USA.
My diagram was pulled directly from EPC using my car's VIN (US-based).

Originally Posted by Boom vang
Of all the M271 engines that I've worked one, none that I've encountered had an exhaust system looking like the picture posted. The manifold is one piece unit with the cat (VERY expensive) and the junction between that and the exhaust pipe is not even shown here. I think there is an labeling error for this diagram. Perhaps this is for the M111 or a diesel motor?
Originally Posted by Glyn M Ruck
Midnight. All diagrams here are M271. You had better climb under your car to establish which set up you have. Blue box is definitely a resonator. I thought the previous box was also a resonator but maybe it is a secodary polishing Cat. I have personally never been involved with I4 exhausts. Only V6 exhausts.
I went to the dealership yesterday to pick up my car and after talking to the service manager, then brought me under the lift and showed me that the diagram I posted matches my car (with the exception of my mods).

Basically.. I wanted to confirm because there is a clog somewhere after my primary headers/cat, and wasn't sure what else lied between this and my muffler since there were two m271 exhaust diagrams floating around.

One interesting point i noticed at the dealership: there are only O2 sensors pre and post the primary cat, so the second one must be a "secondary polshing CAT" like glyn suggested. Fortunately, there are no sensors pre/post the secondary CAT, so I'm going to just replace everything downstream of my primary CAT with straight pipe for a cheap fix (~$150) that should avoid any CEL's. Because replacing that secondary CAT would involve purchasing a exhaust section with a lot of unnecessary tubing (I was quoted $1015! from the dealer).

Thanks everyone for all the input. I just never new that there were two different OEM exaust set-ups for the m271.

Last edited by Midnight Koop; 02-18-2012 at 12:55 PM.
Old 02-18-2012, 04:32 PM
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OK - interesting. So your car is set up like my M112 C240 was 2 primary Cats & 2 secondary cats. It's obvious that not all cars are like this however.
Old 02-18-2012, 04:33 PM
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Originally Posted by SchwarzesAMG
One cat on downpipe, one cat after that, a resonator and the muffler (Euro 4 M271)
Thank you - that makes sense

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