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C-Class (W204) 2008-Present: C180K, C200K, C230, C280, C300, C350, C200CDI, C220CDI, C320CDI

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Old 05-11-2009, 07:38 PM   #1
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DIY - HID Fog light installation without cutting OEM bulb holder(DDM tuning HID kit )

Here it is guys... I finally got around to sending my headlamps to Lightwerkz, a custom headlight projector retrofitter whose work is just top-notch. We have some really cool stuff that we are trying out, so stay tuned for that one! =)

While the headlights are out-of-commission, I decided to purchase DDM tuning’s slim-ballast, 5000K HID 35 watt kit w/error canceller and upgrade my fog lamps to HIDs.

Again, hope this serves as a guide to whomever wants to take on this project, I'll help with any way I can. There are many ways to skin a cat, this is my way…

Click the image to open in full size.

Tools:
Torx screws
Socket wrench
Long nose pliers
Flast head screw driver
7/8 inch drill bit


Additional Materials:
3m double sided tape
22 Gauge Steel Galvanized Wire
Click the image to open in full size.


(2 pieces) 1 ½” Qwik-Cap – you can purchase these at any home improvement store. I got mine at home depot, plumbing department
Click the image to open in full size.



Steps:

1. You probably don’t need to take the bumper off, but for this install I just took mine off just to give me more room. You will need to take 6 bolts total and the bottom part of the bumper is clipped on to the under panel (just have to push down and out and out she goes). To get the bolts out near the fender, you will need to unclip the fender and get them from underneath.

Click the image to open in full size.

2. Remove the fog light unit from the bumper, there will be 3 torx screws up front (this will remove the black plastic & chrome surround). There will also be torx screws in the back. Once you have it all out, you should see something like this.

Click the image to open in full size.
Click the image to open in full size.

3.Carefully, remove the HID bulb from the clear plastic shield and test fit in on the OEM fog light casing. I used the H7 spacer (comes with the DDM kit) and some 22 gauge galvanized wire to secure the bulb into the fog lamp.

I just wanted to note that some people went the route of modifying the OEM H7 bulb holder to secure the HID bulb in the housing which is fine and works great, but I didn’t want to drill and cut onto my stockers, hence I am doing it this way…

Click the image to open in full size.

4. Drill a 7/8” hole on the Qwik-cap. This will be the new enclosure for the HID fogs.

Click the image to open in full size.

5. Pinch half of the rubber grommet through the 7/8”, completing your HID fog light cover.

Click the image to open in full size.

Fits like a glove…

Click the image to open in full size.

Click the image to open in full size.


Click the image to open in full size.

6. Now time to put the fog light back into the bumper… A quick tip, if you can get the whole fog lamp assembly in the bumper whole, take the metal piece off, slide the fog lamp through the front of the bumper and screw in the metal face from the back-

Click the image to open in full size.

7.This step seems a little goofy, but I found that the OEM fog light connector, didn’t fit perfectly with the DDM connector, I just used the DDM kit's spade connector and plugged it into the OEM bulb holder, which then plugs into the stock fog light connector. I wrapped everything up with electrical tape to keep them nice and dry.

Click the image to open in full size.

8.Now the moment of truth, time to plug her into the car and see if she lights up.

Click the image to open in full size.

Click the image to open in full size.

9.Tuck everything away, I used 3m double side tape to mount the HID ballast on the bumper beam. I just zip tied whichever ones I can to clean up the rest of the install.

Click the image to open in full size.

I’ll post some more night pictures once I get the headlights back from Lightwerkz. I hope this helps… Feel free to ping me if you need any help with your DDM fog light installation.


Renato

Also, there tech docs from DDM should help…
http://www.ddmtuning.com/content/techtips/h7install.pdf
http://www.ddmtuning.com/content/tec...hidinstall.pdf
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Last edited by spoolIT85; 05-11-2009 at 09:14 PM.
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Old 05-11-2009, 07:50 PM   #2
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do me a favor next time if u do something like that please use something to cover the bottom of the bumper instead of put your bumper on the ground lolz.

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Old 05-11-2009, 07:51 PM   #3
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do me a favor next time if u do something like that please use something to cover the bottom of the bumper instead of put your bumper on the ground lolz.

Andy
Don't worry, I already scraped the bottom of it so not much harm done to it
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Old 05-12-2009, 02:49 PM   #4
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I recently ordered the ddm kit for my fog hids. This will prove to be very helpful.

Thanks for posting!
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Old 05-12-2009, 03:00 PM   #5
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very nicely done.
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Old 05-12-2009, 03:56 PM   #6
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Great addition to the forum. Nicely done!
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Old 05-12-2009, 04:07 PM   #7
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these definitely need to be stickied or in a forum of their own.

it will cut down on a lot of the useless posts.

good stuff spool
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Old 05-12-2009, 04:13 PM   #8
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these definitely need to be stickied or in a forum of their own.

it will cut down on a lot of the useless posts.

good stuff spool
I think it would be nice if we can create a sub-section within w204... LIKE DIY section

or even further group stuff like the for sale section

Quote:
Originally Posted by Krytech View Post
Great addition to the forum. Nicely done!
Thank you

Quote:
Originally Posted by Azn_C300 View Post
very nicely done.
Thank you

Quote:
Originally Posted by nube1 View Post
I recently ordered the ddm kit for my fog hids. This
will prove to be very helpful.

Thanks for posting!
Good luck...


Stay tuned, I'll post a DIY - rear back up cam for the lazy folks
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Old 05-12-2009, 04:18 PM   #9
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very nicely done!
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Old 05-12-2009, 04:28 PM   #10
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I think it would be nice if we can create a sub-section within w204... LIKE DIY section
Or people can just title keyword search "DIY" in the w204 forum
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Old 05-12-2009, 10:48 PM   #11
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all i have to say is that these fog lights are bright as a MOFO!

wow

Click the image to open in full size.
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Old 07-07-2009, 09:45 PM   #12
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do you know where to get the bulb holders from????
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Mods-10%Tint, AMG Lip Spoiler, Tinted Tail Lights, Tinted Sidemarkers, 6000k HID Kit, C63 rims, Gloss Black Grill, 6000k HID Fog Lights, Debaged, X-Pipe, MTX Terminator Sub
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Old 07-07-2009, 10:43 PM   #13
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which bulb holders?
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Old 07-07-2009, 10:57 PM   #14
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for the fog lights.. that grey socket that the bulb connects to
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Old 07-08-2009, 07:34 AM   #15
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Did you even read the DIY? I didn't use one as a holder..
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Old 07-08-2009, 01:23 PM   #16
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nice!

Nice! Never thought of using wire to hold the bulbs in.
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Old 07-08-2009, 03:33 PM   #17
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Nice! Never thought of using wire to hold the bulbs in.

Going on 3 months and everything is still nice and secure
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Old 07-08-2009, 09:31 PM   #18
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i rather have the bulb holders then the wire.. I think it will last longer..thats just my opinion
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Old 07-15-2009, 12:11 PM   #19
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hid for fog lights

hi i thought u can order the kit that is made to fit the car ... i hav an 08 c350 ... but i have look at the replacement guide and it says it is a H11 but i order one and it dont fit ... the guy said that it looks like a H7 after i sent him the pic ...
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Old 07-15-2009, 04:44 PM   #20
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Fit regular halogen H7 Philips CrystalVision instead,

cheaper
easier
wont mess up your car
same looks as HID.s
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Old 07-26-2009, 03:46 AM   #21
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so there is nothing u can order to make it fit into the housing ... is that the only way to modify it like that ?
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Old 07-27-2009, 08:32 AM   #22
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so there is nothing u can order to make it fit into the housing ... is that the only way to modify it like that ?
You can use the holder, but you will need to cut into it to make the HID bulb fit- I didn't want to do this.

Check out this how-to from ddm tuning...

http://www.ddmtuning.com/content/tec...hidinstall.pdf
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Old 07-27-2009, 08:33 AM   #23
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Fit regular halogen H7 Philips CrystalVision instead,

cheaper
easier
wont mess up your car
same looks as HID.s
same looks as HID... um, maybe... but i would have to disagree with you on this one. halogen bulbs may "look" like HID but no where cold to light output and quality
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Old 10-04-2009, 11:32 AM   #24
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hi. spoolIT85, there is this function of the foglamps - when you're going slow, the foglamps turn on/off progressively according to where you're turning the wheel. Can you tell me if this feature still works fine with the HIDs? (I'm asking because - for example, in the domestic area - you can't dim a neon light, which is also a gas discharge lamp). Thanks.
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Old 10-22-2010, 12:29 AM   #25
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Do you have to remove the grill in order to remove the bumper?
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Old 10-22-2010, 12:29 AM
 
 
 
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c300, connector, crystal, cutter, ddm, diy, fog, grommet, hid, inch, install, light, mercedes, oem, spade, tuning, watt



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