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CLK-Class (W209) 2003 on: CLK 270 CDI, CLK 200K, CLK 200 CGI, CLK 240, CLK 320, CLK 350, CLK 500, CLK 550 [Coupes & Cabriolets]

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Old 08-02-2010, 02:33 PM   #1
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DIY: Carbon Fiber Interior Trim (NO VINYL)

I have been wanting to switch my interior trim to CF for a while now. I didn't want to shell out the ridiculous prices that places like MAcarbon were asking for. After some research I found a method of "laying" or "skinning" the CF. The process involves "laying" the CF material directly over the part and adding several layers of resin/hardener then sanding.

I bought my first kit off eBay (what a mistake). My first attempt was on the ashtray cover. I figured it would be easy because it's small and doesn't have too many curves to it. Boy was I wrong! I couldn't get the fabric to stay in one place while I was taping the back of it. Long story short I had to stop after one layer of resin. The smudge is from me placing it down face first for some stupid reason before it dried. lol..Don't laugh...Had to buy another ashtray cover and will be trying again with the new method below.

Click the image to open in full size.

Click the image to open in full size.



I found a real good supplier that provided me with an easier method to "skin". Their kit includes everything mentioned above but also comes with a black base coat/hardener that you apply after sanding the part. This combo becomes sticky after a couple hours allowing you to apply the material without it moving all over the place. My second go around came out a 100 times better using the part that goes around the shifter. I finished all the coats of resin/hardener and now I have to wait 24 hours to start sanding through all the different grits and finish with a good polishing or clear coat. I have to say I am happy with the results.


1. AFTER THE BLACK BASE COAT/HARDENER
Click the image to open in full size.

2. AFTER APPLYING THE CF MATERIAL
Click the image to open in full size.

3. AFTER APPLYING THE FIRST COAT OF RESIN/HARDENER
Click the image to open in full size.

4. AFTER 2ND AND 3RD COATS
Click the image to open in full size.

Click the image to open in full size.


Will be posting the finished product in a couple days along with all the other trim as I do it.
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Last edited by dynomite05; 08-02-2010 at 04:15 PM.
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Old 08-02-2010, 03:07 PM   #2
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Thanks for the nice writeup, but I think vinyl would look much cleaner.
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Old 08-02-2010, 03:10 PM   #3
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Wait til it's finished.
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Old 08-02-2010, 03:34 PM   #4
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Nicely done for a fist stab at it pal! I'm impressed. I'm personally going to cover my parts with 3M DI-NOC carbon vinyl - won't have 'real carbon' bragging rights like you though

Keep the pics coming!
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Old 08-02-2010, 03:37 PM   #5
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Nicely done for a fist stab at it pal! I'm impressed. I'm personally going to cover my parts with 3M DI-NOC carbon vinyl - won't have 'real carbon' bragging rights like you though

Keep the pics coming!
im always have troubles to understand that words ?

Andy
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Old 08-02-2010, 03:43 PM   #6
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Thanks, the iphone pics don't do any justice to the piece. It looks much better in person. Once I sand it and get all the bumps out it will look much smoother and cleaner.
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Old 08-02-2010, 03:54 PM   #7
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im always have troubles to understand that words ?

Andy
DI-NOC is a very high quality 3M vinyl that is increbibly adhesive even after being heated and stretched around almost anything. The carbon print is also very, very lifelike from as close as a few feet away. It's certainly not the real deal and guys like Dyno that take the time to DIY with real carbon deserve credit where it's due but for what I'm after (silver carbon), DI-NOC is just fine
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Old 08-02-2010, 04:18 PM   #8
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Very nice! Got a link to the site that sells the kit?
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Old 08-02-2010, 04:22 PM   #9
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Quote:
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Very nice! Got a link to the site that sells the kit?
Thanks, here is the link. They have a couple vids on there also

http://carbonmods.com/
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Old 08-02-2010, 04:29 PM   #10
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Thanks, here is the link. They have a couple vids on there also

http://carbonmods.com/
awesome, thanks!
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Old 08-02-2010, 06:39 PM   #11
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NP
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Old 08-02-2010, 06:46 PM   #12
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looking to see the finished products

GL with the final steps wes
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Old 08-02-2010, 06:55 PM   #13
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Wow... that is a very ballsy project/ Looking good so far... keep us posted.

After you finish practicing on yours you can do mine
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Old 08-02-2010, 07:24 PM   #14
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Thanks guys. Once I have some more pieces under my belt I want to try making some molds to make it easier to reproduce..
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Old 08-02-2010, 07:24 PM
 
 
 
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2005, 320, 350, black, carbon, cf, cl55, clk, fiber, fs, interior, mercedes, rims, shifter, trim, vinyl



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