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Oil Level Sender/Sensor Leak - Replace or Not?

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Old 09-23-2016, 06:10 PM
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2002 clk320
Oil Level Sender/Sensor Leak - Replace or Not?

Hi,
I have a 2002 CLK320 with 140,000 miles on it. It's had a very minor oil leak for some time. My mechanic says it's leaking from the oil level sender and wants $600 fix it.

QUESTION: Since the sender/sensor is working fine, can't I just drop the oil pan, install a new rubber washer on the sender/sensor and be done?

Seems crazy to replace a functioning unit just for a $1 washer. In either case, I'll do the work myself, just wondering if I'm missing something by not replacing the unit.

Appreciate your thoughts and help. thanks
Old 09-23-2016, 06:15 PM
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He's most likely covering himself. Often, if the seal is leaking the sensor is leaking internally as well. You may change the seal and still have the sensor fail in a month after the repair, or still leak through the connector after changing the seal.
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Old 09-23-2016, 06:21 PM
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That's what I was wondering about. Didn't know they could leak internally.

Since I'm dropping the oil pan, what is the best sealant to use when I put it back together?

Thanks for the info. Will be changing it next week. Appreciate the prompt response.

Last edited by grcclk320; 09-23-2016 at 06:27 PM.
Old 09-23-2016, 08:46 PM
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FYI, a MY2002 CLK320 is a W208, but that's OK in this case as it's the same engine as the W209 CLK320. In terms of sealant, MBZ sells its own stuff which is basically Loc-Tite black RTV. Us that, or any quality black RTV. The MBZ sealant comes in a tube made to fit their special dispenser tool (basically a small "caulk gun"). Save yourself $100 and just cut a piece of PVC pipe to fit inside the back of the tube and use like a giant hypodermic plunger. The key to a good seal is to clean-clean-clean the surfaces. MBZ and others make a solvent to help remove old RTV, but you MUST follow that with a prep cleaner to remove all traces of that. I generally just use a plastic blade to scrape off what I can and then rub with a microfiber cloth to get the rest. Acetone can help, too.

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