CLK55 AMG, CLK63 AMG (W208, W209) 2000 - 2010 (Two Generations)

Mercedes w209 Spring removal from Strut (HELP)

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Old 08-14-2015, 04:18 PM
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Clk w209 AMG
Mercedes w209 Spring removal from Strut (HELP)

Hello Again!

Im doing a complete front end suspension overhaul on my CLK 55 W209.

I will upload pictures soon of all my progress... everything is going well but I need help /advice on removing the coil spring from the strut assembly

Thanks looking forward for your helpful advice
Old 08-14-2015, 04:52 PM
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I've done this at least 5 times on my w203 and I'll be doing this tonight on my w209.

What type spring compressor do you have? Let me know and I will tell you what route is best.
Old 08-14-2015, 04:57 PM
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If you are using a hand tool compressor (autozone rents out) be very careful and compress simultaneously. Never over compress one side. I prefer 5 turns per side at a time.

If you have an industrial stand up spring compressor you are in paradise as it will compress the spring equally and safely.
Old 08-14-2015, 07:44 PM
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Clk w209 AMG
Originally Posted by skittles
I've done this at least 5 times on my w203 and I'll be doing this tonight on my w209.

What type spring compressor do you have? Let me know and I will tell you what route is best.
sound like we are on the same boat... but i will take some time before my strut mounts arrive and study the proper spring removal procedure would you be kind enough to post pictures of the safe spring compressor tool?

also i notice that on the w209 theres no nut holding the strut? i only see a torx-socket do you compress the strut and turn the torx-socket to remove mount/spring?

steps?

thanks
Old 08-14-2015, 07:48 PM
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Clk w209 AMG
Im thinking on going to a car alignment shop and ask them to let me use their industrial spring compressor tool...
Old 08-14-2015, 11:08 PM
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2005 E55 AMG, 1991 MR2
You can either mount the strut top and turn the whole strut with the torx fitting OR you need to buy this to remove the collar inside the top of the strut top. I bought it last week. http://www.ebay.com/itm/361199412424?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT
Old 08-15-2015, 12:31 AM
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Originally Posted by Dmtypr
Im thinking on going to a car alignment shop and ask them to let me use their industrial spring compressor tool...
Not a bad idea. Safer, faster and less struggle fighting with it.

Picture below is your typical Autozone rental. I still highly suggest you use the real deal. It will save you a lot of stress and trouble. All you need is another car.
Old 08-15-2015, 01:29 AM
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Lol, dmtypr you asked this a few months ago
https://mbworld.org/forums/clk55-amg...ml#post6442521

My harbor freight spring compressors couldn't get a good hold. So I doubled them up with some hose clamps. Worked great.
Attachment 444480

Sup skittles, see you tomorrow on Woodward?
Old 08-15-2015, 01:34 AM
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Clk w209 AMG
Thanks for the replies good input
You can either mount the strut top and turn the whole strut with the torx fitting OR you need to buy this to remove the collar inside the top of the strut top. I bought it last week.
If i turn the whole strut but turning the torx bit would it cause any harm my strut?

Im having doubts removing the strut mount from the strut..


I have an image attached to this post; is part #9 a nut? and when twisting the torx on #5 the mount comes off?

I need to confirm twisting the torx wont cause harm cause I don't want to mess up the hydraulics inside this brand new OEM strut..
Old 08-15-2015, 01:44 AM
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Clk w209 AMG
Originally Posted by Dmtypr
Thanks for the replies good input If i turn the whole strut but turning the torx bit would it cause any harm my strut?

Im having doubts removing the strut mount from the strut..


I have an image attached to this post; is part #9 a nut? and when twisting the torx on #5 the mount comes off?

I need to confirm twisting the torx wont cause harm cause I don't want to mess up the hydraulics inside this brand new OEM strut..
You are right I did.. LOL on the hose clamps when you compress the spring whats the next step? I don't see the nut..
Old 08-15-2015, 02:02 AM
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hmmm.. that diagram doesn't show it. But there's a tiny nut at the top of part #9.
When you compress the spring it takes pressure off the nut and you can remove it with a tool like what TW2 posted.
I used a small flat screwdriver. Sorry I looked and don't have any pics of that part.
Old 08-15-2015, 02:47 AM
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2005 E55 AMG, 1991 MR2
I don't really recommend the method I posted, I just saw it on a video. I would get the proper tool as posted. You can also use a screwdriver as ambit said but it will be difficult not to damage the nut/sleeve. You cannot see the nut/sleeve until you get the strut out of the car.
Old 08-15-2015, 08:35 PM
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Clk w209 AMG
Guys I don't see the nut I will post a picture so you guys can help me...
Old 08-15-2015, 08:40 PM
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I haven't actually done it myself yet, still waiting on that socket to arrive. It should be flush with the strut top ie all you should be able to see is two small slits around the top where the tool I posted should fit in.
Old 08-15-2015, 10:07 PM
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Yeah it doesn't look like a typical 6-sided 'nut'
Its round, about 1/2" wide. Its threaded about 1" down the top of the strut.
Has 2 notches on the top that the tool TW2 posted sit in. Once you have the strut out of the car you'll see it. If the strut is still in the car you can't see it.
Mercedes w209 Spring removal from Strut (HELP)-xp89whh.png
Old 08-16-2015, 12:49 AM
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Clk w209 AMG
The strut it off the car I will get another look tomorrow and update.
Old 08-21-2015, 08:33 PM
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Arrived yesterday
Mercedes w209 Spring removal from Strut (HELP)-socket_zpsvsctrkpg.jpg

Mercedes w209 Spring removal from Strut (HELP)-socket2_zpsz5us9t3u.jpg

It says specifically for W203 and W209. Does anyone know if it is useful for any other models?
Old 08-21-2015, 10:25 PM
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Clk w209 AMG
Man! I had my struts and bearing swapped at my local indie and they smacked the f#ck out of the nut to get it out.

Now after installing them on my clk, i notice a small gap in between the nut/bracket under my cars bonnet.. Is this normal? If i jack the car up the gap goes away (kind of logical i know) cause of the weight of the suspension components but my concern is with the gap. Almost 2 to 3 millimiter gap.
Old 08-22-2015, 02:00 AM
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It's normal.
Old 08-22-2015, 11:55 AM
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Clk w209 AMG
Originally Posted by tw2
It's normal.
Yea i've read this here an there but any way to confirm this ?
Old 08-25-2015, 05:10 AM
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Depends what you are looking for. You could ask your local MB dealer tech if that gives you piece of mind. It is mentioned as normal here at least a dozen times without anyone reporting a problem. Otherwise if you look at how the strut sits in the car you will see that the mount does not have to always sit flush with the top to work perfectly. It only stops the suspension from falling out of the car when the wheels are off the ground- either getting some air or jacking the car up. Even then I had to really pull it out to get the strut out.

Perhaps if the rubber insulation is worn out the strut can sit slightly higher than it should be able to?
Old 08-25-2015, 09:24 AM
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Mine:
Mercedes w209 Spring removal from Strut (HELP)-sjkai3p.jpg
I replaced the strut bearing a few months ago. The top plate sits about 2mm above the chassis. Was like that before I did the work. My old CL203 was the same way too
Old 08-25-2015, 10:19 AM
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Thanks for the pic looks about the same.. I will do test drive today and see how it goes
Old 08-26-2015, 02:19 AM
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TW2 that socket looks easy to make. Would have slight trouble making the opposite end for the spanner or crow foot if using a torque wrench to tighten. I made something similar for my Toyota sc12 and sc14 supercharger pulley nut from a socket. All I did was cut away what wasn't needed and filed away till it was perfect. Can you measure the inner gap/spacing for me from the one tooth to the other pls?
Old 08-26-2015, 04:38 PM
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Originally Posted by Khan 55
TW2 that socket looks easy to make. Would have slight trouble making the opposite end for the spanner or crow foot if using a torque wrench to tighten. I made something similar for my Toyota sc12 and sc14 supercharger pulley nut from a socket. All I did was cut away what wasn't needed and filed away till it was perfect. Can you measure the inner gap/spacing for me from the one tooth to the other pls?
Will do. Let me finish up bolting back the headlight and front bumper together onto the car and lower it so I can measure it with my caliper and tell you the numbers.. But I think its about 3mm or so. I posted on my headlight thread how I solved the issue.. pretty straight forward


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