E-Class (W211) 2003-2009

oCarbon.com - looking for a few members to help us develop carbon fiber interior trim

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Old 06-04-2013, 01:03 AM
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oCarbon.com - looking for a few members to help us develop carbon fiber interior trim

Hey guys,

My name is Matt and I'm the owner of oCarbon. We've been hand making real carbon fiber interior trim sets for high end European vehicles for the last 9 years (mostly Audis and BMWs) and are now looking to offer our services to Mercedes owners.

We need to find a few W211 owners who'd like to have some carbon fiber interior trim made for their vehicles. We'd be able to offer a pretty significant discount to anyone willing to send us their trim for a few weeks while we manufacture a set for them.

These sets would be made using actual carbon fiber, epoxy, and clearcoat (no fake vinyl or stickers or anything else of that nature) wrapped over an OEM set of trim for a perfect OEM fit. Different fabric weaves and colors are available for a more custom look.

Our standard pricing on these sets will be very competitive, and those that take advantage of this introductory offer will get heavily discounted sets.

Interested? Shoot an email to matt@ocarbon.com with your full vehicle info (model, year, chasis code, auto/manual, what type of trim is currently in the vehicle) along with what you'd be interested in. If you've got good photography skills and are willing to help us with installed pictures and/or an install guide, this would be appreciated as well.

Check out some of the vehicles we've done in our gallery: ocarbon.com/gallery

See some of the more custom pieces we've done in our blog: http://ocarbon.com/blog

Few pictures of recent sets:







Frequently asked questions

Q: Can you give me a little more info about the process?

A: Sure. You'd remove your current trim and ship it to us. We would take the original trim, remove excess material, wrap it with real carbon fiber, coat it with epoxy, sand it smooth, spray it with clearcoat, and buff it to a shine. The whole process takes about 3-4 weeks, and we'd then return the set back to you.

Q: So you won't be making molded pieces?

A: Nope. We've found that molded interior trim pieces never really fit right and they don't look as good as overlaid parts. Using an original OEM piece as a base means all the OEM tabs for a perfect fit.

Q: What about the added carbon? Won't that make the pieces bigger?

A: No. We sand down wood cores and we remove the aluminum from aluminum cores to make room for the extra carbon fiber and epoxy. We rarely have any fit issues with pieces, and we guarantee fitment, so if for some reason something doesn't fit quite right, we'll fix it until it does.

Q: Where are these pieces made? I'm worried about quality from overseas companies.

A: Everything is made in house in our facility in Glendale, AZ. We control the process from start to finish. It costs more, but the end quality is much, much higher.

Q: Speaking of quality, can you give me more info about the materials you use?

A: Most companies use a cheap 5.7oz 2x2 twill fabric for their parts. This fabric has gaps in the weave and can be susceptible to weave distortion around complex corners. We only use name brand (mostly Japanese based Toray) 11oz 2x2 twill, that has a much thicker and tighter weave. Again, it costs more, but it makes a huge difference in how the end product works. We also use only the highest end epoxies that have UV inhibitors to prohibit fading and yellowing. We finish the pieces in high-solids polyurethane clearcoat for a deep, glossy shine.

Q: Since I'm helping you out with development, shouldn't these sets be super cheap or free for me?

A: We're a small company, just myself and a few employees. We'd love to be able to just give the first few sets away, but we don't have a ton of capital to be able to develop a bunch of new products, so we're asking a few of you to share the cost of development with us. You'll get a fantastic set of real carbon fiber trim for your vehicle, at 20-40% of the cost of some of our competitors. It's a win-win for both of us.

Q: What about a warranty?

A: We offer a full, one year warranty on every product we sell, even these development products.

Q: Can you make other interior parts? Exterior parts?

A: Probably. We're focusing on interior trim parts for now, and might be open to simple overlaid exterior parts. Email us if you'd like a quote.

Q: You didn't answer a question I had.

A:
Shoot an email to matt@ocarbon.com and I'll do my best to help you.

Last edited by oCarbon; 06-05-2013 at 02:08 AM.
Old 06-04-2013, 08:53 AM
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MY03 W211 E320 Sport
What carbon options do we have?
Old 06-04-2013, 10:17 AM
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Originally Posted by harshybar
What carbon options do we have?
Pretty much any fabric I can get my hands on. I'll make a formal list with pictures shortly.
Old 06-05-2013, 02:08 AM
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I added an FAQ to the original post.
Old 06-05-2013, 10:50 PM
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email sent
Old 06-07-2013, 10:12 AM
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Email sent as well.
Old 06-11-2013, 12:12 PM
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Lots of interest, but no one has pulled the trigger yet. I might be willing to lower the price a little bit for those who want to be daring and get a custom fabric (silver, red, blue, or one of the custom black weaves).

Shoot me an email at matt@ocarbon.com if you'd like to set something up.
Old 06-15-2013, 08:09 PM
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Still looking for more people to commit to this. Would love to make a discounted set for some W211 owners. Haven't found one yet.
Old 06-21-2013, 10:42 AM
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First set of core trim arrived yesterday. We'll get started on tearing it down today. I'll post pictures as we make progress.

Old 06-23-2013, 02:15 AM
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We can still do a few more of these discounted sets for people. Shoot an email to matt@ocarbon.com if you're interested.

Chrome bits removed (they'll be reapplied once we're all done):



Wood is sanded down to make room for the carbon and epoxy:




Fabric being sized out. We'll be wrapping the carbon on Monday:

Old 06-26-2013, 10:54 AM
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Still looking for more people, we've only sold two of these. Email me if you're interested.

-

Bonding epoxy on the pieces:



The fabric going down:





Epoxy will go on in the next few days. More pics to follow.
Old 07-05-2013, 12:52 PM
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Bunch more progress. These will get trimmed and sanded smooth in the next few days:





Old 07-05-2013, 07:24 PM
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That looks great! Are you doing the center console armrest as well? If you can do that piece, I'm game for a set
Old 07-05-2013, 08:13 PM
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Originally Posted by SoCal W211
That looks great! Are you doing the center console armrest as well? If you can do that piece, I'm game for a set
We're not 100% sure if we can, but we're going to give it a shot. No one has sent us a set with that particular piece yet, so we haven't been able to give it a go.

Worst case, we'll paint it a matte black with an interior trim specific paint.
Old 07-11-2013, 10:42 AM
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Pieces are being trimmed and sanded soon. Should be clearcoated tomorrow.

We're still looking for more people who want a discounted set, particularly of some of the custom colors and weaves. Email me at matt@ocarbon.com if you're interested.

Old 07-14-2013, 12:21 PM
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First set has been clearcoated. We'll get this set polished up and attach the chrome bits:



Old 07-16-2013, 09:44 AM
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What have you decided to do about the ceter concole roller lid?
Old 07-16-2013, 07:12 PM
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Originally Posted by stephaninkorea
What have you decided to do about the ceter concole roller lid?
We haven't figured that out yet because no one with that particular trim has placed an order. Until we get a core with that piece, we can't make a determination on what to do with it.
Old 08-21-2013, 03:30 PM
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Few more pictures of the most recent completed set.






Old 08-30-2013, 01:55 PM
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We just got started on another W211 set of interior trim, but are also doing some custom parts, including interior A pillars, some end caps, and even the trunk. More pics to follow...




Old 08-31-2013, 07:03 PM
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A few more shots of the custom W211 pieces:






Old 09-03-2013, 10:13 PM
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any price yet for the full trim interior pieces
Old 09-03-2013, 10:15 PM
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im looking to see if you guys making any Cf front grill for the w211 non-face lift
Old 09-05-2013, 04:19 PM
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Originally Posted by fobbybobby
any price yet for the full trim interior pieces
Email me for a quote. These sets are still in development.

Originally Posted by fobbybobby
im looking to see if you guys making any Cf front grill for the w211 non-face lift
We have not yet, I don't think it would be feasible at a reasonable price.

The trunk is turning out great. It will get sanded smooth and clearcoated soon.


Old 09-11-2013, 09:49 PM
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Some of the custom pieces are finished. They turned out amazing. Should have some pictures of the trunk finished in the next few days.








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