M-Class (W164) Produced 2006-2011: ML280CDI, ML320CDI, ML420CDI, ML350, ML500, ML550

Foaming return line in Fuel Delivery Unit ML320 CDI W164 at work

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Old 05-16-2015, 12:00 PM
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ML320 CDI 2009
Question Foaming return line in Fuel Delivery Unit ML320 CDI W164 at work

Recently I have replaced the Fuel Delivery Unit part#1644702094 by another with #1644700394. The old one was very high pitch noisy and gave me two CEL lately so I decided to anticipate the roadside risk and made the change DIY. Before closing the tank hole I decided to test, hearing and seeing it while working.
Watch video here:
Anyone can say if is it normal the foaming fuel returning by the hose that is clipped on the unit housing, or I have a line issue?



A 1644702094 Fuel Delivery Unit




A 1644702094 Fuel Delivery Unit (tag)

Last edited by bobfig; 05-16-2015 at 12:16 PM.
Old 05-18-2015, 11:30 AM
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Old 07-10-2016, 03:42 PM
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'08 ML320 CDI, '05 ML350(totaled by a soccer mom in a Tahoe), '98 C230 W202, '67 BMW 1800Ti
I realize this is an old post, but did you get a reliable repair? The reason I am asking is I recently did a cleaning of my EGR valve and in the process cracked the last fitting on the fuel return line. I am currently in the process of replacing it and was wondering if this could have been the source of your foaming fuel return line.

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