SL55 AMG, SL63 AMG, SL65 AMG (R230) 2002 - 2011 (2003 US for SL55 and 2004 for the SL65)

SL55/63/65/R230 AMG: SL55 - Intercooler Pump problem???

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Old 04-07-2009, 07:51 AM
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Originally Posted by jmf003
If I can make a couple of additional comments...

The SL55's heat exchanger is larger than the heat exchangers on some other 55K engines and it's sandwiched between the radiator and the air conditioning heat exchanger. Because of the positioning it's not really practical to swap it out for an even larger unit. Instead, the normal upgrade path is to add a second heat exchanger in series with the stock unit. The W220 cooling circuit has that second heat exchanger. Take a look at the attachments to see the stock R230 and W220 cooling setups.

Second, although the first generation Bosch unit was pretty lame, the second generation unit seems to work much better. I was able to hot lap 11.4 second 1/4 mile runs with the stock heat exchanger and the second generation Bosch pump. I've since added a second heat exchanger along the lines of the W220 setup and was able to reach 1/4 mile trap speeds of 125 and 126 MPH. In order to produce those times and speeds my engine has to be producing around 650 bhp. The second generation Bosch pump has been able to keep up with that increase in horsepower.

FWIW....
I really wasn't talking about a larger heat exchanger, but instead an additional one. I should have made it more clear. Mine sits at the base of the radiator. You can see it through the lower grille opening below the front bumper.
Old 04-07-2009, 10:27 PM
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2008 Maserati QP EGT, 2005 SL55AMG , 2002 CLK55AMG 2002 C230K Coupe
Does the IC coolant co-mingle with engine coolant?



Originally Posted by jmf003
If I can make a couple of additional comments...

The SL55's heat exchanger is larger than the heat exchangers on some other 55K engines and it's sandwiched between the radiator and the air conditioning heat exchanger. Because of the positioning it's not really practical to swap it out for an even larger unit. Instead, the normal upgrade path is to add a second heat exchanger in series with the stock unit. The W220 cooling circuit has that second heat exchanger. Take a look at the attachments to see the stock R230 and W220 cooling setups.

Second, although the first generation Bosch unit was pretty lame, the second generation unit seems to work much better. I was able to hot lap 11.4 second 1/4 mile runs with the stock heat exchanger and the second generation Bosch pump. I've since added a second heat exchanger along the lines of the W220 setup and was able to reach 1/4 mile trap speeds of 125 and 126 MPH. In order to produce those times and speeds my engine has to be producing around 650 bhp. The second generation Bosch pump has been able to keep up with that increase in horsepower.

FWIW....
Old 04-08-2009, 12:44 AM
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'03 SL55
Originally Posted by BeltFedBob
Does the IC coolant co-mingle with engine coolant?
They share the same reservoir (B2 in the picture) but the intercooler circuit doesn't actively draw coolant from the engine cooling circuit.
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Old 04-14-2009, 01:13 PM
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Thanks Jmf very informative post!
Old 04-28-2009, 11:01 AM
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C32
I have similar problems with my C32... I must change IC pump, but I am not sure which one to take; stock Bosch or Johnson CM30? Otherwise car is all original condition. Would stronger Johnson pump damage my IC unit?

Tnx
Old 10-12-2009, 05:55 AM
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2003 SL55 AMG
Is the Johnson CM30 pump a direct replacement or is there some level of modification required? Also, is there a code that I should watch for to know for sure that my pump needs replaced?
Old 10-12-2009, 08:51 PM
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'03 SL55
Originally Posted by aluthman
Is the Johnson CM30 pump a direct replacement or is there some level of modification required? Also, is there a code that I should watch for to know for sure that my pump needs replaced?

Minor mods required for a CM30. If your pump fails the drop off in performance will be very noticeable.
Old 10-19-2009, 05:01 AM
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sl600 2005
i have same problem when my sl600 gets hot it feels like loosing power,i have a new intercooler pump.any idea?
Old 06-27-2010, 10:06 AM
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I am getting hot coolant temp when driving hard very close to the top 120 reading, should i look at what is mentioned here?
Old 06-27-2010, 10:38 AM
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Contigo,

No, that does not have to do with the IC pump problem.

I would have your cars coolant system checked out ASAP. That's not something you want to let go unmaintained.
Old 06-28-2010, 12:37 PM
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SL55 - Intercooler Pump problem???-img00077-20100627-1811.jpg
Originally Posted by FLSL55
Contigo,

No, that does not have to do with the IC pump problem.

I would have your cars coolant system checked out ASAP. That's not something you want to let go unmaintained.
What do I check? level? (it is ok)
This is my idle temp, is that normal on 65s?
Old 01-01-2011, 07:22 PM
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2003 sl55 AMG
when removing small exchanger in front to replace with new larger heat exchanger is it normal for oil to come from the lines when loosening?
Old 01-02-2011, 08:31 AM
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2007 SL55
I have the 030 package on my 2007 SL55. This has an extra heat exchanger up front (passenger side). Does anyone know if this is an extra cooler for the supercharger circuit or an oil cooler for engine or even possibly transmission?
Old 01-05-2011, 08:14 PM
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Mercedes E55 AMG (2006), Mercedes 560 SEL (1991)
Had similar power issue on my 06 e55. Resolved issue by changing the IC coolant pump. Installed the updated Mercedes item instead of the Johnson because I didn't want to modify electrical connectors et al...and my beast was back. Supercharger became available at all times. Simply never cut off no matter how hard or long I ran.

Must mention however that no fault showed up when diagnostics were run. Dealer therefore kept insisting nothing was wrong. To get them to change the pump I had to download the details and pictures from this forum. My advice is simply to change the pump yourself. Trivial DIY task. Remember to bleed though per instructions on the forum.
Brgds
Old 01-05-2011, 10:39 PM
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2003 SL55 AMG
Originally Posted by raydawg
when removing small exchanger in front to replace with new larger heat exchanger is it normal for oil to come from the lines when loosening?
Well, considering that that particular heat exchanger is an engine oil cooler, yes, I would expect oil to come out when it is loosened. If you're wanting to upgrade the cooling for the charge air, you have the wrong heat exchanger.
Old 01-06-2011, 09:29 AM
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Originally Posted by OK55
Must mention however that no fault showed up when diagnostics were run. Dealer therefore kept insisting nothing was wrong. To get them to change the pump I had to download the details and pictures from this forum. My advice is simply to change the pump yourself. Trivial DIY task. Remember to bleed though per instructions on the forum.
Brgds
Same thing for the SL65. No codes and the dealer didn't want to mess with it. I changed mine out myself, it just wasn't worth the fight.
Old 03-20-2011, 11:32 AM
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2004 SL55
xxx

Last edited by busaboy; 03-20-2011 at 12:05 PM.
Old 03-20-2011, 11:51 AM
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Originally Posted by the head
Same thing for the SL65. No codes and the dealer didn't want to mess with it. I changed mine out myself, it just wasn't worth the fight.
I bled the ic and same problem, car is running good but when under wot for a long time it starts to heat up. What is your iddle temp on your sl65? We where planning on looking at the thermostat, my pump seems to work ok when tested at the shop, also thinking i might have problems with water pump and at wot it isnt pumping enough water to cool.

Can you please tell us if your issues on your sl65 are similar to mine please?
Old 03-20-2011, 12:04 PM
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2004 SL55
Originally Posted by jmf003
If I can make a couple of additional comments...

The SL55's heat exchanger is larger than the heat exchangers on some other 55K engines and it's sandwiched between the radiator and the air conditioning heat exchanger. Because of the positioning it's not really practical to swap it out for an even larger unit. Instead, the normal upgrade path is to add a second heat exchanger in series with the stock unit. The W220 cooling circuit has that second heat exchanger. Take a look at the attachments to see the stock R230 and W220 cooling setups.

Second, although the first generation Bosch unit was pretty lame, the second generation unit seems to work much better. I was able to hot lap 11.4 second 1/4 mile runs with the stock heat exchanger and the second generation Bosch pump. I've since added a second heat exchanger along the lines of the W220 setup and was able to reach 1/4 mile trap speeds of 125 and 126 MPH. In order to produce those times and speeds my engine has to be producing around 650 bhp. The second generation Bosch pump has been able to keep up with that increase in horsepower.

FWIW....
The two diagrams on page one are not accurrate for all R230s. My 2004 SL55 has the "small" radiator mounted in front of the main radiator. I don't have the 030 package. I have another diagram showing only the little radiator for the R230. I have no info about model or year for the diagram. Does anyone know if there are differences between the various years? Does mean some R230s have two radiators, not one.
Old 03-20-2011, 03:35 PM
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'03 SL55
Originally Posted by busaboy
The two diagrams on page one are not accurrate for all R230s. My 2004 SL55 has the "small" radiator mounted in front of the main radiator. I don't have the 030 package. I have another diagram showing only the little radiator for the R230. I have no info about model or year for the diagram. Does anyone know if there are differences between the various years? Does mean some R230s have two radiators, not one.
SL55s have a small transmission radiator mounted low and in front of the engine coolant radiator. It's visible through the lower mesh. That might be what you're seeing on your car.
Old 03-20-2011, 09:40 PM
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Originally Posted by contigo
I bled the ic and same problem, car is running good but when under wot for a long time it starts to heat up. What is your iddle temp on your sl65? We where planning on looking at the thermostat, my pump seems to work ok when tested at the shop, also thinking i might have problems with water pump and at wot it isnt pumping enough water to cool.

Can you please tell us if your issues on your sl65 are similar to mine please?
What is a long time? Temp on the IAC temps vary from a little over ambient to about 120, depending on how much I've been driving it. Does the engine temp gauge go up?
Old 08-12-2012, 05:47 AM
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SL55 AMG
MB part number

Hi Please can someone confirm the correct mercedes AMG part number for the correct/latest Intercooler pump (and relay?) that should fit to my 2004 sl55AMG?

Thanks
Old 08-12-2012, 07:40 PM
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Originally Posted by adrian928se
Hi Please can someone confirm the correct mercedes AMG part number for the correct/latest Intercooler pump (and relay?) that should fit to my 2004 sl55AMG?

Thanks

The good one ends with "10".
Old 09-08-2012, 05:35 PM
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2004 sl55, 2011 CTS coupe
Hi-
I have a Garmin EcoRoute for reading OBD2 info while driving. Would an intake manifold temperature near coolant temperature be an indicator of a healthy coolant pump?
Old 09-08-2012, 06:39 PM
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03SL55
Your IAT (intake air temps) numbers would be high and stay high (120/170 range) if you had a bad IC pump. Sounds like its the same thing as "intake manifold temperature".


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