C218 CLS63, 2011 - 2019

M157 intercooler system updated

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Old 11-17-2014, 09:47 AM
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DESIGNO CLS 63 AMG 2012
thanks for sharing the information!

so if i got the pump plus the two parts, some rubber hose and Y connector.

can you say anything about the installation process itself?

where did you mount A 278 200 03 85 ?

any pictures maybe even? thank you so much for some elaboration!

Last edited by alexdou111; 11-17-2014 at 10:15 AM.
Old 11-17-2014, 10:14 AM
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2012 CLS63AMG Kleemann K3

Originally Posted by alexdou111
thanks for sharing the information!

so if i got the pump plus the two parts, some rubber hose and Y connector.

can you say anything about the installation process itself?

where did you month A 278 200 03 85 ?

any pictures maybe even? thank you so much for some elaboration!

Here you go. The reservoir must be mounter between the air filter boxes right in front of the Engine control Unit.
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Old 11-17-2014, 10:34 AM
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DESIGNO CLS 63 AMG 2012
cool! thank you.

you noticed any differences ?
Old 11-18-2014, 09:11 AM
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well there is no Horse Power gain but that upgrade keeps the temperature cold for long time which is good during summer or racing.
Old 11-18-2014, 09:31 AM
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DESIGNO CLS 63 AMG 2012
thanks for the info - silly question but does the reservoir fit under the engin cover?

I have a carbon fiber engine cover - look slike i'd need to drill a hole?


and about the install, when you do it, you drained the cooling fluid completely?

a few words, basically anything you'd like to share on the install process is greatly appreciated.

thanks!
Old 11-18-2014, 10:00 AM
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2012 CLS63AMG Kleemann K3
The reservoir fits perfectly under the engine cover without any problems.

No, you don't have to drill or make a hole. You just remove the engine cover fill the reservoir up and that's it. When you install the reservoir you may have to check and refill couple of time until the whole system is filled with fluid.

I didn't drain the whole system, no need to do that.

For the installation of this product at least two people are needed (for taking the bumper off)
use a lift while installation.
The front bumper has to be taken off to gain access to the hoses. take off the turbo coolers to gain more working space. Everything else must be done according to the diagrams that I've posted before. Collect all escaping coolant. Before assembly check for leaks. then install the front bumper.
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Old 11-18-2014, 11:03 AM
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thanks man, really kind!
Old 11-19-2014, 06:56 PM
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DESIGNO CLS 63 AMG 2012
one more thing if I may,

what the following for exactly:

3. Some rubberhose and a Y-connector.

can anyone explain some on how this is needed to be done with this install ?

thank you!
Old 11-24-2014, 04:04 AM
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Originally Posted by Goletiani
I finally did the upgrade according to the diagrams that I posted above. On the top of splitting the system I also upgraded the inter-cooler pump. I managed to find out from the other threats that Renntech is using Pierburg CWA100.2 pump, therefore I got the pump for much lower price.

Alternatively you can also order the pump from your local MB dealer with the following part number: Mercedes SLS cooling pump Part number: A 000 500 04 86 which costs around 400USD.

Connection of wires: Zero: Ground, 3 and four: Positive pole (+)

nice info! Any advantages of just upgrading the pump? Is that what renntech does, or do they add an extra res?
Old 09-03-2015, 08:09 AM
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First, I divorced the system and got better outcome since I live in Tbilisi, Georgia where temperature reaches 45 Degrees. For daily driver it's a very good solution and necessary if you have a modified car.

If you modify your ECU and add large turbochargers. You must add heat exchanger. I got mine from Weistec... Intake temperatures are low and stable even after hardcore racing.
Old 10-12-2015, 02:42 PM
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Is the coolant line 2782000385 absolutely required? Does it have a special connector, or would regular coolant line also fit?

I ask because I may use this same reservoir to divorce the intercooler on my E55.
Old 01-05-2017, 09:17 PM
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Gonna get on this. Anyone know what size hose and Y connecter?
Old 08-16-2017, 08:04 PM
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Bumping this, those two diagrams posted look vastly different. Curious if any 2012-13 guys have done this successfully and can supply a parts list.
Old 08-18-2017, 06:40 PM
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Originally Posted by 6speeddave
Bumping this, those two diagrams posted look vastly different. Curious if any 2012-13 guys have done this successfully and can supply a parts list.
I've done this in the most complete way using all the correct parts. I'll get an update soon with parts and process.
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Old 08-18-2017, 07:00 PM
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2011 S63 also?
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Old 08-18-2017, 07:41 PM
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Originally Posted by KLR CLS
I've done this in the most complete way using all the correct parts. I'll get an update soon with parts and process.
can i get a ballpark estimate how much the whole conversion should cost? deciding if I should do it right away or not
Old 08-18-2017, 10:17 PM
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Originally Posted by amgboy916
can i get a ballpark estimate how much the whole conversion should cost? deciding if I should do it right away or not
Want to say about $500cdn
Old 09-01-2017, 01:02 AM
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Originally Posted by KLR CLS
I've done this in the most complete way using all the correct parts. I'll get an update soon with parts and process.
Peter, any chance you heard back from your mechanic on the split cooling upgrade info?
Old 09-04-2017, 09:45 PM
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Originally Posted by 6speeddave
Peter, any chance you heard back from your mechanic on the split cooling upgrade info?
Posted a DIY in the W212 Forum:

https://mbworld.org/forums/w212-amg/...r-circuit.html
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Old 07-22-2019, 05:36 PM
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Hi, i have a quastion, i wanto to buy this Core :
https://www.airtecmotorsport.com/pro...ooler-upgrade/
And instal to my car E63s w212 , and i buy too water pump A0005000486.

Now i have similar setup "renntech"
Anyone khnow how install now this parts?

Here is my suggestion.
Old 08-24-2019, 05:27 AM
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Hi guys, does anyone know what month/year they moved to the improved intercooler system?
Thanks
Old 12-22-2020, 01:28 AM
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Anyone have an intercooler cooling diagram for 2014+ W218 similar to the one below?

interested in seeing how the plumbing goes from the intercooler to the heat exchanger to the auxiliary heat exchanger.




Last edited by SAMzE63s; 12-22-2020 at 03:17 AM.

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