2.5 16v stalling




>>Dolucasi - For god's sake do not touch that EHA adjustment screw now. There is only one reason to adjust an EHA and you are nowhere near that condition. I will explain later.
>>Dolucasi - Plus it is clear that your FD is adjusted way incorrectly or the FD is busted. You never responded to my earlier question. How far are you tuning that screw in each adjustment?
>>Dolucasi - Currently you are adjusted way too rich, so you will need to turn the screw to lean it 1/6 th at a time to see if it can be leaned. Record your findings every time you turn the screw. And see how it starts. The EHA should be plugged back in when you do this.
>>Dolucasi - Also do not rule out that your FD may need a rebuild. But before that you will need to double check if the EHA is receiving the correct enrichment signal when cold and not something completely wrong. We can check this later.




You need to acquire one of these, borrow or purchase one. I'm attaching my unit photo's for reference
Last edited by dolucasi; Apr 5, 2022 at 07:19 PM. Reason: typo
I've never had so much trouble getting any car to run. This beats the Lancia Delta Integrale modified motor swap with tonnes of aftermarket bits hands down.
I was busy yesterday so I'll try to get back to the car tonight or tomorrow.
I'm very careful not to crank it for long. So soon as it get it running properly and painted look for it on an auction site.
By that time I had the injectors out tried to get a flow by adjusting the A/F mixture. I put 10 liters in just 2 weeks ago.
In fact it was out of gas. So all the settings made before were all gone.
First time I tried with the eha disconnected it fired once then wouldn't start. With the injectors removed I tuned them for just zero flow with the jumped fp. That was the only way it would start.
That's the background as to why I couldn't follow directions.




See if you can get the fuel pressure gauge that is in my previous post. If you have two reliable gauges with a max scale of 6-Bars or so we can do that too but you will need to calibrate them first because the differential pressure is needed and the accuracy of 2 gauges would be suspect. that is why a single gauge is used for both measurements (system pressure and control pressure), You will also need the fittings and they all come with the set I sent you.
By that time I had the injectors out tried to get a flow by adjusting the A/F mixture. I put 10 liters in just 2 weeks ago.
In fact it was out of gas. So all the settings made before were all gone.
First time I tried with the eha disconnected it fired once then wouldn't start. With the injectors removed I tuned them for just zero flow with the jumped fp. That was the only way it would start.
That's the background as to why I couldn't follow directions.




The gauge readings there is what you need. System pressure ~5.5bar , control pressure 0.4bar lower. System works on a pressure differential.
- Cheers!
The Best of Mercedes & AMG
Cold start 1000-1300rpm
3-2=6.85-8.18
6-2=13.68-13.71
Stalled hot at
3-2=3.80
6-2=12.51
Quick restart fluctuation as above 1300-1800rpm
Shut off hot. WOT necessary to restart.
Gave it time to cool down and it started right away. Idle is stable @ 1000rpm and 100deg C
3-2=6.82
6-2=13.68




The one you are pointing to must be the control pressure (lower pressure) port.
People generally use the cold start valve line to take the system pressure reading since by definition it is the system pressure (higher pressure).
The following reading is new:
Cold start 1000-1300rpm
3-2=6.85-8.18
6-2=13.68-13.71
The cold code is either 40% or 50%, Does it drift to 8.18V gradually or at some point is switches to 8.18 or is it intermittent back and forth between 40% and 50%?
Describe this some more please.
But don't focus on the duty cycle readings for now, make sure your pressure readings are collected first.
You can watch Pierre Hedary's vidoes on the subject on how to take the measurements.
But most importantly, the not fiddle with anything, just report on the pressures to your thread first.
- Cheers!
Last edited by dolucasi; Apr 9, 2022 at 12:20 PM. Reason: typo
I hope the gauge hoses will clear.
Btw I took it for a short drive. Same bogging and no power. At least it starts and runs now.
How long does it take for the ECU to "learn"?
I guess I found some information online which wasn't correct for the 16v thus I was setting the FD flow rate as way too high.
I have a long day of work today so I'll connect the fuel pressure gauge on Saturday.




Since you can drive the car, one option is to take it to your specialist to just check the fuel pressures and , make adjustments to at least set the FD properly.
Can you address the question I posed in thread #160? The question about your statement in bold.




Few young people want to work with their hands
The tax system favors new purchases with generous depreciation allowances. And discourages old stuff with almost punitive depreciation and taxes. This goes for homes and cars.
It's amazing the Japanese middle class still exists. On the other hand it encourages circulation of wealth whereby it's difficult for one family to make gains.
So few people want to hold on to old cars and home because they are perceived to be worthless and expensive to repair.
Then we have the wealthy enthusiast who will pay almost anything to enjoy his cars.
Here shops frequently turn away customers because they have more than enough work to last years. Or they are afraid of the foreigner or Japanese client who will complain.
I could go on...




If not you will have to correct for that when you are taking dual readings simultaneously.
BTW, that fuel pressure gauge scale is a bit too large, you will be trying to measure two small tick marks in that. Let's see what you end up with.
Last edited by dolucasi; Apr 8, 2022 at 12:09 PM.




No adjustments/modifications needed for the fittings.
All I know is putting a rubber fuel hose on a threaded attachment with a clamp will not work. It will leak.




BTW, I'm surprised the Fuel injector connections to the FD are flexible rubber in your 16V. They are all metal in 12V and 8V.
Last edited by dolucasi; Apr 12, 2022 at 10:19 PM.




- Cheers!
None had the proper fitting.
One shop recommended taking it to possibly the last Benz dealer familiar with these older cars.
The specialist is knee deep and won't lend me his gauge. So......
My only way forward is to keep fiddling or take it to the dealer.
It has an appointment with the paint shop at the end of this month.
Going to pull and clean the CSV today.




