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Very rough start-up/idle in the mornings or when cold and CEL?

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Old 02-11-2009, 03:41 PM
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Originally Posted by nlpamg
Yup, it's just a morning/left for over 6 hours or so and cold issue.

They said that they manually checked the throttle actuator and that once they started fiddling with it that it started running fine...

How hard would that be to clean and replace the seal?

Thanks, E!

On the bright side, I had the brake fluid flushed. They cut me a deal on it and only charged me $78 for it (it's been over two years and at least 35k miles since I replaced the OEM brake fluid with ATE Super Blue and I really don't see a reason to stick with Super Blue over the OEM fluid).
I'd actually like to get my throttle body cleaned out too. I think Jose mentioned doing it while still mounted. Perhaps the next time the guys gather, we'll get a couple of cans of TB cleaner and go to town.

I know my TB is a breeze to get to. Ask Jose how hard the M271 is to do.

E
Old 02-11-2009, 04:18 PM
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I ordered the pigtails (part no. 2711502733) from getmercedesparts.com for only $18.75 each and a new OEM air filter for $31.88.

I'll put them in this weekend or next weekend depending on when I get them...

Glyn, how do I remove the front portion of the engine cover? the one that is right above the cam sensors? are there any screws? where are the tabs?
Old 02-11-2009, 05:27 PM
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I would certainly try as Ed suggests - Do you have the car back? how is it behaving? Any more CELs?
Old 02-11-2009, 06:00 PM
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Originally Posted by nlpamg
I ordered the pigtails (part no. 2711502733) from getmercedesparts.com for only $18.75 each and a new OEM air filter for $31.88.

I'll put them in this weekend or next weekend depending on when I get them...

Glyn, how do I remove the front portion of the engine cover? the one that is right above the cam sensors? are there any screws? where are the tabs?
It's held on with reverse torx see pic of engine:

Also see this DIY for the $12 pipe - POS - It explains the removal of a lot of stuff on that area of the engine.

https://mbworld.org/forums/c-class-w...r+removal+M271

Attached Thumbnails Very rough start-up/idle in the mornings or when cold and CEL?-m271.jpg  
Old 02-11-2009, 06:27 PM
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The little cover over the cam sensors actually just pops off. It did on my car. I just had to pry gently and it popped right off. Snapped right back in with no issue.

My car had a P0456 code last October, and after two trips to the dealer it was determined that the fuel filler pipe in the car had a small leak. The dealer couldn't find this at first, maybe your dealer isn't trying hard enough? I think I've read about other people on here having this issue.

My dealer is also insisting my car does not have leaking cam sensors. They're replacing "internal mechanical cam sensors" due to the rattling on start TSB for me, but they say the ones on the front of the engine are fine. I have checked and I know them to be leaking, so thanks for that link to buy those isolation wires. I'll be doing that!
Old 02-11-2009, 06:53 PM
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Sorry nlpamg - LILBENZ230 beat me to it - I'm talking one cover back with torx. The cover directly above the sensors as I show in this pic just pulls off.

Old 02-11-2009, 07:05 PM
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thanks so much guys! I really appreciate all your help!

also, I forgot to mention that the dealer said that they did a compression test of the engine as well and that the car was fine...
Old 02-11-2009, 11:00 PM
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Is it rough-loud or rough-vibration? My idle has been rough-loud, rattling and they're replacing the "inner mechanical" cam sensors per a TSB.
Old 02-12-2009, 12:03 AM
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So, I picked up the car today. I can't tell if the problem was rectified yet. When I got home, I decided to pop the hood and look at the brake fluid. To my utter disbelief, they damaged my engine cover. They punctured it.

Here are pictures of the damage:





The funny thing is that the night before I took it into the dealer, I had replaced the air filter with the OEM one. So, I knew that my engine bay was intact and that this damage wasn't there.

I called up my SA and left him a voicemail and I sent him an e-mail... We'll see how this goes.
Old 02-12-2009, 12:10 AM
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Originally Posted by nlpamg
…They also gave me some bull**** that "the problem with the Internet is that the information is wrong"….
He was apparently correct about my WAG. Pleased its compression test went well.

The M271 isn’t quite as technician-friendly as some when it comes to servicing the recirculation valve, as the supercharger must be first removed.

Throttle body is easily accessed...

Last edited by splinter; 10-06-2010 at 07:02 AM.
Old 02-12-2009, 12:11 AM
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On a side note, this was what was on the invoice

Performed road test. No check engine light on. Vehicle running a little rough. Performed short test. No related codes. Performed test program after short test. Performed actuations of purge valve. Function ok.

R&R engine air cleaner housing, checked and inspected vent hose. Ok. Hooked up smoke machine to check for vacuum leaks and charcoal canister shut off valve. No leaks.

Performed guided tests for throttle actuator. Check actual values of throttle value actuator. Voltage 1 - 0.71V spec(0.3-0.9) Ok. Voltage 2 4.29V spec(4.0-4.6). ok. Checked internal resistance for actuator motor through ME. Found 1.3 OHMS spec(1-10 Ohms). Ok. Disconnected coupling 2 for throttle actuator to operate throttle actuator manually. Found 1.4 OHMS at idle spec (1.2 - 1.6 Ohms). Full load found .47 Ohms spec(0.4 - 0.7 ohms). ok.

Test voltage supply to throttle valve actuator. Found 5.0 Volts spec(4.75 - 5.25 V). ok.

Reconnected all components to perform road test. Vehicle is running much smoother after testing. Possible throttle actuator sticking. Possibly freed up actuator. Recommended more time for diag. Client declined further diag and repairs at this time.
Old 02-12-2009, 12:12 AM
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oh man phil!

thats messed up.
I hate the fact that they break something and they just kinda "hide" it.
Old 02-12-2009, 12:14 AM
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Originally Posted by splinter
He was apparently correct about my WAG. Pleased its compression test went well.

The M271 isn’t quite as technician-friendly as some when it comes to servicing the recirculation valve, as the supercharger must be first removed.

Throttle body is easily accessed...
wow, that doesn't look too good. thanks so much, John!
Old 02-12-2009, 12:38 AM
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Nah, no worries. Didn’t he say it fixed itself before you drove off?

The ol’ tool chest and a third hand are yours for the asking should they be deemed necessary.
Old 02-12-2009, 07:07 AM
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Phil - I recommend you take up John on his offer. I'm sure he will put his finger on this thing.

I'm shocked - Is that how you get an engine compartment back from a dealer - not only the damaged cover - demand a new one! - but dirty. Here you get your car back with the engine compartment areas, that are visible, spotlessly clean - not detailed but clean - and usually an explanation that they no longer steam clean engines for fear of damage to all the electronics - which makes sense. I would not want a steam cleaner near my engine.
Old 02-12-2009, 08:41 AM
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Phil, I also notice that your transmission tube cap lock pin tab seems to have been broken off.



Attached Thumbnails Very rough start-up/idle in the mornings or when cold and CEL?-atfcapsealpin.jpg  
Old 02-12-2009, 11:46 AM
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The break in the cover looks like a mech left a tool on the cover and closed the hood.
Old 02-12-2009, 02:03 PM
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update: my SA replied to my e-mail and he said that he's ordered me a new engine cover and that it should be here next week.

this morning on start-up, it was indeed better. maybe the tech did accidentally free up the throttle...

Originally Posted by splinter
Nah, no worries. Didn’t he say it fixed itself before you drove off?

The ol’ tool chest and a third hand are yours for the asking should they be deemed necessary.
thanks so much John, I will definitely be taking you up on your offer.

Originally Posted by Glyn M Ruck
Phil - I recommend you take up John on his offer. I'm sure he will put his finger on this thing.

I'm shocked - Is that how you get an engine compartment back from a dealer - not only the damaged cover - demand a new one! - but dirty. Here you get your car back with the engine compartment areas, that are visible, spotlessly clean - not detailed but clean - and usually an explanation that they no longer steam clean engines for fear of damage to all the electronics - which makes sense. I would not want a steam cleaner near my engine.
thanks for all your help again Glyn.

the dealers don't even clean anything here. they'll charge you extra for that...

Originally Posted by Glyn M Ruck
Phil, I also notice that your transmission tube cap lock pin tab seems to have been broken off.



aww crap! good eye! is that difficult to remove and replace? will it pose a problem?

Originally Posted by emrliquidlife
The break in the cover looks like a mech left a tool on the cover and closed the hood.
I hope the idiot realized there was a tool there and took it out and didn't leave it in my engine bay.
Old 02-12-2009, 02:23 PM
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[QUOTE=nlpamg;3347893]update: my SA replied to my e-mail and he said that he's ordered me a new engine cover and that it should be here next week.

Good!

aww crap! good eye! is that difficult to remove and replace? will it pose a problem?

It looks like there is enough protruding to pull what remains of the clip out with needle nose pliers. Then just replace it - easy.



QUOTE]
Old 02-12-2009, 02:39 PM
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Originally Posted by nlpamg
I bought a crappy OBDII reader from Kragen today (since AutoZone no longer lends theirs).

I bought this one: https://mbworld.org/forums/w211-amg/...de-reader.html

It didn't work and hopefully I can return it.

Anyone got any recommendations on a cheapish code reader that will work with the facelifted w203?
Old 02-12-2009, 03:33 PM
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I've been having the same problems on startup, a rough idle for a moment, yet if I give it a bit of gas it goes away.

No CEL, and no codes logged. Gas mileage is great, engine idles perfectly after, ... so I've ignored it for now.

If it is indeed the recirc valve getting stuck, oh well, pressing the gas seems to unstick it.
Old 02-12-2009, 04:46 PM
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[QUOTE=Glyn M Ruck;3347959]
Originally Posted by nlpamg
update: my SA replied to my e-mail and he said that he's ordered me a new engine cover and that it should be here next week.

Good!

aww crap! good eye! is that difficult to remove and replace? will it pose a problem?

It looks like there is enough protruding to pull what remains of the clip out with needle nose pliers. Then just replace it - easy.



QUOTE]
ah, so that's all it is, pull the pin out and the transmission tube cap unlocks so I can pull it out and then I can just put the new one in and push the pin in.
Old 02-12-2009, 04:46 PM
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Originally Posted by C230 Sport Coup
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cool, thanks Todd!
Old 02-12-2009, 04:48 PM
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[QUOTE=nlpamg;3348321]
Originally Posted by Glyn M Ruck

ah, so that's all it is, pull the pin out and the transmission tube cap unlocks so I can pull it out and then I can just put the new one in and push the pin in.
Correct
Old 02-12-2009, 04:50 PM
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[QUOTE=Glyn M Ruck;3348325]
Originally Posted by nlpamg

Correct
awesome, thanks!

ok, now the hard part is trying to figure out the part number...

http://www.trademotion.com/partlocat...&siteid=214660

I went to the transmission and the engine lists and can't find it.


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