C-Class (W204) 2008 - 2014: C180K, C200K, C230, C280, C300, C350, C200CDI, C220CDI, C320CDI

W204 Headlight assembly issue

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Dec 3, 2024 | 12:40 AM
  #1  
Sebastian20106's Avatar
Thread Starter
Newbie
 
Joined: Dec 2024
Posts: 4
Likes: 0
W204 Headlight assembly issue

I changed my 09 c350 ( w204 ) headlight assembly, once I was done with the repair and ready to turn the car on, the car wouldn’t start. I tried jumping it once then it came off saying the ESP and ABS is inoperative ? Any suggestions as to what could have happened ? Blown fuse ?
Reply
Old Dec 3, 2024 | 02:30 PM
  #2  
TimC300's Avatar
MBWorld Fanatic!
Community Builder
Liked
Loved
Community Favorite
 
Joined: Aug 2023
Posts: 3,744
Likes: 1,137
From: MA Coast
W204 2010 C300 4matic Sport M272
Describe what you did exactly to replace the headlight assembly. Im assuming the key was not in the ignition? Did you disconnect the battery at all? How did you remove the headlight, take anything off like the bumper?
Reply
Old Dec 3, 2024 | 09:22 PM
  #3  
Sebastian20106's Avatar
Thread Starter
Newbie
 
Joined: Dec 2024
Posts: 4
Likes: 0
Originally Posted by TimC300
Describe what you did exactly to replace the headlight assembly. Im assuming the key was not in the ignition? Did you disconnect the battery at all? How did you remove the headlight, take anything off like the bumper?
I changed the left side headlight ( driver side ). I removed only half the bumper which worked, indeed I did not leave the key on ignition neither disconnected the battery. Other than the bolts that hold the bumper as well as the grill nothing else was disconnected. Of course I did disconnect the factory harness that plugs to the headlight. That’s about it !!!

Today I checked the fuses one by one see if any of them were blown and they were all good. Interesting enough when I plug a jump box the battery reads at 12v yet when I disconnect the jump box off the battery the car is fully dead !!!

I’ll start tomorrow with the process of elimination and plug another battery maybe that’s the issue ?
Reply
Old Dec 5, 2024 | 01:06 AM
  #4  
Odd Piggy's Avatar
MBWorld Fanatic!
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2013
Posts: 2,349
Likes: 693
2021 GLB250 FWD, 2023 GLA250 FWD, 2013 C250, 2015 GLK350, 2005 ML350SE, 2003 E320
A jump box is a booster to jump start the car? I’m just not familiar with the term.
Does the battery show 12.6 V on a volt meter or a multi meter? Or is it dead without the jump box connected?
If you have good battery voltage but everything else is dead, suspect a blown fuse in the pre-fuse block. But disconnecting the headlight wiring harness really should not have caused that.
If the battery is dead to a meter, you probably need a new battery.
Let us know the steps and results of your investigation.
Reply
Old Dec 5, 2024 | 09:29 PM
  #5  
TimC300's Avatar
MBWorld Fanatic!
Community Builder
Liked
Loved
Community Favorite
 
Joined: Aug 2023
Posts: 3,744
Likes: 1,137
From: MA Coast
W204 2010 C300 4matic Sport M272
I would start with solving the dead battery issue. A dead or even weak battery can cause all sorts of problem. How old is the battery? There should be a manufacturers date on it somewhere, may be stamped on the negative post.

I bought an inexpensive battery tester to use once in awhile just to give me an idea if theres any issues with the battery. Or can use a simple multimeter to check voltage.




Charging the battery would be great if you have a charger, if not jump it then drive around for awhile to try and charge it up.

When you jump start the car be sure to not connect directly to the battery. Use the jumper points, the ground lug on the strut tower and then the positive under the little red cover.


Reply
Old Dec 5, 2024 | 10:11 PM
  #6  
Sebastian20106's Avatar
Thread Starter
Newbie
 
Joined: Dec 2024
Posts: 4
Likes: 0
Originally Posted by Odd Piggy
A jump box is a booster to jump start the car? I’m just not familiar with the term.
Does the battery show 12.6 V on a volt meter or a multi meter? Or is it dead without the jump box connected?
If you have good battery voltage but everything else is dead, suspect a blown fuse in the pre-fuse block. But disconnecting the headlight wiring harness really should not have caused that.
If the battery is dead to a meter, you probably need a new battery.
Let us know the steps and results of your investigation.
Ok guys so this was very odd. I brought a multimeter as well as a booster pump to see if the battery would go ahead and give me the specification voltage. It would read 12V which meant it isn’t fully charged but at least 90 percent capacity. Yesterday I went ahead and just bought a new battery for the sake of elimination process. The car in fact turned on and running good.
Reply
Old Dec 5, 2024 | 10:15 PM
  #7  
Sebastian20106's Avatar
Thread Starter
Newbie
 
Joined: Dec 2024
Posts: 4
Likes: 0
Originally Posted by TimC300
I would start with solving the dead battery issue. A dead or even weak battery can cause all sorts of problem. How old is the battery? There should be a manufacturers date on it somewhere, may be stamped on the negative post.

I bought an inexpensive battery tester to use once in awhile just to give me an idea if theres any issues with the battery. Or can use a simple multimeter to check voltage.




Charging the battery would be great if you have a charger, if not jump it then drive around for awhile to try and charge it up.

When you jump start the car be sure to not connect directly to the battery. Use the jumper points, the ground lug on the strut tower and then the positive under the little red cover.


Yes sir, I did the exact same procedure as given in the pictures as well as your instructions. Interestingly enough the battery would read me 12V when connected to the battery tester yet as soon as the tester was disconnected no signs of life from the car. I honestly just thought of going ahead and buying a new battery and sure enough the car turned back on… the headlight though is not turning on yet- I’ll be taking off again and check the factory harness pin points for current see if maybe the harness itself is done. I’ll update you guys on this as well !! Thank you guys I appreciate your suggestions !!
Reply
Old Dec 7, 2024 | 01:46 PM
  #8  
TimC300's Avatar
MBWorld Fanatic!
Community Builder
Liked
Loved
Community Favorite
 
Joined: Aug 2023
Posts: 3,744
Likes: 1,137
From: MA Coast
W204 2010 C300 4matic Sport M272
The instructions with the battery testers I have say to turn the headlights on for a a few seconds prior to testing. This will get rid of any surface charge.

is the entire headlight housing not working, no bulbs light up?

Can always unclip the headlight harness coming from the car and check for voltage, check the ground also. Brown wire should be the ground. if you are getting voltage up to the wiring harness then it may be an issue with the new headlight housing.

Reply
MB World Stories

The Best of Mercedes & AMG

story-0

New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

 Verdad Gallardo
story-1

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-2

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-3

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-4

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-5

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-6

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-7

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-8

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-9

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 04:05 PM.

story-0
New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

Slideshow: Mercedes-AMG's new electric GT 4-Door Coupe trades combustion for software, synthetic noise, and more than 1,100 horsepower.

By Verdad Gallardo | 2026-05-20 20:08:15


VIEW MORE
story-1
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-2
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-3
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-4
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-5
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-6
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-7
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-8
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-9
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE