C63 AMG (W204) 2008 - 2015

Exhaust manifold removal

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Old 02-07-2018, 11:06 AM
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Exhaust manifold removal

Can anyone give me any tips/tricks in getting the OEM manifolds off? Passenger side isn't too bad, but there is a real shortage of room on the driver's side, plus the main a/c line is in the way. Can't get access well from underneath either. Any suggestions would be appreciated.
Old 02-07-2018, 11:29 AM
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Hey Doc. You're asking a lot of pretty basic questions lately that could be much more easily resolved by a couple of searches through the forum. Just trying to help here.

Rotation is key for the manifolds. Getting them off shouldn't really be difficult, it's getting headers on that most people get stuck on. Drop the steering column and remove the heat shields for more maneuvering room.
Old 02-07-2018, 11:59 AM
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Lol, if only!! I've spent hours researching before asking these questions. There is zilch. Every thread is either for a different platform or offers no specifics. Perhaps I'm missing something as my phone won't utilize the search feature on the usercp bar, just the one at the top right and it gives no useful results. Nor does Google. Thanks for the heat shield idea, that will help. I was debating on the column and also the ac line.

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Old 02-07-2018, 12:05 PM
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Screen shot of search results


Not one that helps
Old 02-07-2018, 12:13 PM
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Hehe, I'd call that a BLKROKT preemptive defensive post. Nice strategy.
Old 02-07-2018, 12:21 PM
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Other than removing the steering column and shields one of the best ways to get the headers in and out is to remove the bottom bolt of the motor mounts so you can lift the motor, sometimes you can even put in one bolt and then lift the other side to get a better angle.
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Old 02-07-2018, 12:22 PM
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Wrong search box. Use the drop-down called "Search This Forum". Right side at the top of the posts.

Try searching for "headers DIY".
Old 02-07-2018, 01:00 PM
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Originally Posted by Infiniti
Other than removing the steering column and shields one of the best ways to get the headers in and out is to remove the bottom bolt of the motor mounts so you can lift the motor, sometimes you can even put in one bolt and then lift the other side to get a better angle.
Thanks, I saw that suggested for one of the other platforms but didn't know if it applied.
Old 02-07-2018, 01:23 PM
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Originally Posted by BLKROKT
Wrong search box. Use the drop-down called "Search This Forum". Right side at the top of the posts.

Try searching for "headers DIY".
Thanks, I was able to narrow the results by going advanced and searching titles only. Unfortunately the only thread I found for our platform was so old the pics were gone and there wasn't much of a write up. Lots of results for the w211,203, etc Seems that there isn't much left to cover though. Remove the shields, drop the steering shaft and go for it. All of which I've done this a.m but still can't get a wrench on the two front top ones (ac line totally in the way) and the two front bottom bolts. Your help is appreciated though!
Old 02-07-2018, 01:27 PM
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Originally Posted by Doc Oc
Thanks, I was able to narrow the results by going advanced and searching titles only. Unfortunately the only thread I found for our platform was so old the pics were gone and there wasn't much of a write up. Lots of results for the w211,203, etc Seems that there isn't much left to cover though. Remove the shields, drop the steering shaft and go for it. All of which I've done this a.m but still can't get a wrench on the two front top ones (ac line totally in the way) and the two front bottom bolts. Your help is appreciated though!
It's not easy. You have to use a variety of sockets, extensions and wrenches to get them off. Sometimes you're only going to be able to turn the header nut 1/4 rotation at a time. Move lines that are in the way if any. That's the only answer there is, you just have to be creative. We've all been there. Good luck.
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Old 02-07-2018, 04:57 PM
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Take off the driver's side valve cover. If you are really careful you will be able to reuse the gasket. I have done it twice with no leaks. It will give you enough room to maneuver. Pull the AC tube as far out of the way as you can get it and tie it back. Still very tight but enough room to get the job done.
Old 02-07-2018, 05:06 PM
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Originally Posted by Mort
Take off the driver's side valve cover. If you are really careful you will be able to reuse the gasket. I have done it twice with no leaks. It will give you enough room to maneuver. Pull the AC tube as far out of the way as you can get it and tie it back. Still very tight but enough room to get the job done.
Funny you say that, I've been sitting here debating whether or not to remove the cover. I am able to reach all the bolts at this point but the top two at the back. Thanks for the timely advice!
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Old 02-07-2018, 07:32 PM
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Was finally able to get the top two back nuts off (well, one nut and one nut and stud) and the driver's side is done! Eventually found that the best way to get to them was for me to be under the car guiding the socket while my wife held it from the top. Once I got it in place she was able to break them loose (oddly enough none of them required much power to break free) and that was all she wrote. Spent the entire day on a creeper and am so sore (getting too old for this) but very happy to be on the back end of it. Tomorrow afternoon the passenger side comes off, then the new manifolds and armytrix downpipes go on. Hitting the dyno next week to see what the gains are. Thanks to everyone for their help!
Old 09-09-2018, 08:44 PM
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Originally Posted by Doc Oc
Was finally able to get the top two back nuts off (well, one nut and one nut and stud) and the driver's side is done! Eventually found that the best way to get to them was for me to be under the car guiding the socket while my wife held it from the top. Once I got it in place she was able to break them loose (oddly enough none of them required much power to break free) and that was all she wrote. Spent the entire day on a creeper and am so sore (getting too old for this) but very happy to be on the back end of it. Tomorrow afternoon the passenger side comes off, then the new manifolds and armytrix downpipes go on. Hitting the dyno next week to see what the gains are. Thanks to everyone for their help!
Were you able to finish installing the aftermarket headers and pipes? I’m currently in the middle of this and I’m struggling to get the bottom middle nut on the passenger side. I was able to get the top nuts off on both sides as well as the two bottom fronts on both sides. I still have to get to the driver’s side and remove the 3 bottom nuts left. Thanks
Old 09-10-2018, 10:46 PM
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On some of the tough to get to nuts (especially on passenger side) I used a long extension with a universal on the end and had my daughter hold the socket in place from above while I wrenched from below. We also had to reverse that on one of the nuts (can't remember which one) where I held it in place from below and she wrenched from the top. There wasn't enough room to properly do it without help. Also, I removed the heat shields which gave a little more room. Hope that helps.
Old 09-11-2018, 09:45 AM
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[QUOTE=Doc Oc;7550909]On some of the tough to get to nuts (especially on passenger side) I used a long extension with a universal on the end and had my daughter hold the socket in place from above while I wrenched from below. We also had to reverse that on one of the nuts (can't remember which one) where I held it in place from below and she wrenched from the top. There wasn't enough room to properly do it without help. Also, I removed the heat shields which gave a little more room. Hope that helps.

Thanks 👍🏽

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