CLK-Class (W209) 2003 on: CLK 270 CDI, CLK 200K, CLK 200 CGI, CLK 240, CLK 320, CLK 350, CLK 500, CLK 550 [Coupes & Cabriolets]

My Transmission

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Old 07-17-2013, 01:14 PM
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2004 CLK320
From what I gathered from the experts from this forum, all the smarts of a 722.6 (% speed) are in the TCU. So, the valve body and the conductor plate are interchangeable, no need for adaptation.

On the other hand, 722.9 is more tricky and after changing the valve body or the conductor plate, you will need a SDS to reprogram. They said the new components have to learn from the TCU.
Old 07-17-2013, 01:16 PM
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It's probably a good idea for me to reset the "adaptive" driving. I will do it later this afternoon.
Old 07-17-2013, 04:00 PM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Originally Posted by obaran
Hi,
Gents,

Baran from United Kingdom, after having same continuious problems on my clk 320 cdi 7 g transmisson I had to pass all these steps to get to the bottom of the problem with the Elite Auto MB Specialist in Kingston upon Hull. Fault codes are same as you have described on your quote and they quoted gbp 668.00 including labour and oils etc to change the valve body to solve the limp mode problem that i have been experiencing since march this year. car stayed there 2 weeks we waited the part from MB Germany etc. They changed the valve body then gave it back the car to us but when giving technician guy said i expect the same problem to appear again and if it a because we have suspicions about the units coding to the system. had 60 miles journey on the next day, had limp mode 4 times during the journey and took it back to the garage for further treatment, they have spoken with MB dealier about the part and they admitted that part might be faulty and replaced again, but it didnt managed to pass the coding and they had 4 ours of technical discussions with Germany Mb Technical team to sort it out put the car on Star diagnostics and connected to the MB server to read from top to toe and finaly admitted that it is a very common problem on all CLK series has 7 g transmission on it and all TCu unit has to be replaced to solve the problem. which costed me another Gbp 441.00 to add on to the current bill.
Parts received on yesterday from the dealer and they are changing the full unit and promised to give the car back to me on friday or latest Saturday,
Fingers and everything crossed and waiting to take the car back all in working order,

I will post the result over the weekend when/ if i got the car in one piece all working order,
Thanks,
Baran
Yes ~ we are aware of the early 722.9 problems which required valve body replacement. If they are going to change the TCU from the one married to that valve body they have to cross flash all the calibration data to the new TCU.

Benz had a real bust up with Siemens over conductor plates. Newer 722.9 transmissions as fitted to my 2009 model have all these issues fixed.

Good luck!

Last edited by Glyn M Ruck; 07-17-2013 at 04:03 PM.
Old 07-17-2013, 11:38 PM
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I am thinking how expensive is the conductor plate for what it is. It is just a piece of plastic with the white speed sensor. Can this speed sensor he purchased separately?

Also, I had a discussion with my indie about Shell ATF134. He said he preferred to stick with MB ATF fluid.
Old 07-18-2013, 07:50 AM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
It's generally not the sensor that fails. It's the wiring in the conductor plate. The circuit wiring is sandwiched inside the plastic. The speed sensor is not available separately.

As I have said before. Shell is an OE supplier of the MB ATF.

Last edited by Glyn M Ruck; 07-18-2013 at 07:57 AM.
Old 07-18-2013, 09:48 AM
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Oh, I did not know there is wiring inside the plastic of the conductor plate.

As for the Shell-134, I probably missed your post about Shell being the OE supplier for MB. I did read, probably from one of your posts, that Shell-134 is a MB approved ATF.
Old 07-18-2013, 06:24 PM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Conductor Plate 722.6XX





Attached Thumbnails My Transmission-722.6xx-conductor-plate.jpg   My Transmission-newconductor-plate.jpg   My Transmission-transcon1high-res.jpg  
Old 07-19-2013, 12:05 PM
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Glyn: Very informative diagrams. Thanks.

For my education, there are altogether 6 solenoid valves which sit on the valve body "through" the conductor plate. Can these solenoid valves be bought separately?
Old 07-19-2013, 02:32 PM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Yes ~ the solenoid valves are available individually or as a kit.
Old 07-24-2013, 09:41 PM
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So, the conductor plate was replaced last Tuesday and there was no limp mode since. It's been 8 days and all OK.
Not sure if it's the new conductor plate or the new ATF (pan only), the car is super smooth.
Old 07-25-2013, 09:43 AM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Good! ~ I would say your issues are over. Keep us informed.
Old 08-07-2013, 01:58 PM
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It has been 3 weeks since the replacement and no more limp mode.

On the other hand, my buddy (2003 CL500) is laughing at me now. He is one of these people who believes in life-time fluid. He said that the conductor plate failed because I "touched" the transmission by changing the ATF.
Old 08-08-2013, 11:26 AM
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Well we all know what he is!!!

Please ask him to explain the mechanism of failure.

As I've said before. Filled for life = Short life!
Old 08-08-2013, 11:50 AM
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Originally Posted by Glyn M Ruck
As I have said before. Shell is an OE supplier of the MB ATF.
No idea how I have missed this. I thought OE of MB ATF is Fuch.

If Shell-134 is the same, same fluid as MB ATF, I would certainly switch over. Locally, MB ATF is about 4-5 times more expensive than Shell-134.
Old 08-08-2013, 01:17 PM
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I typically do my own work but absolutely hate transmission fluid baths, so that task is always farmed that out to my local MB dealer. My local MB dealer charges in the neighborhood of $350. Different dealers will have different rates (different service writers will also have different rates) so YMMV. My fluid has been done 3 times over the past 9 years, including the time I had my conductor plate changed about 5 years ago. Based on my mileage, I can assuredly state changing the fluid does not cause transmission problems.
Old 08-08-2013, 08:56 PM
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There seems to be this old urban legend that if you let an automatic transmission go too long without a fluid change that you are better of not changing it. The theory seems to be that transmission will have become used to the thicker, contaminated oil, and that by putting the lighter, cleaner oil in, it will leak past the internal hydraulic seals and cause problems. I think that's a bunch of baloney. If anything, fresh oil is good for these overworked seals. I think the anecdotal evidence of new fluid causing problems is really a result of old, neglected machines on their last leg that would have failed regardless.

@Marcus: $350 for a fluid and filter change on a 722.6 is a bit pricey. My indy does it for under $200. There's no torque converter drain, so that saves some work and about 5 quarts of fluid, plus the 722.6 can be filled and level checked from the top through its dip tube. The 722.9 has a torque converter drain, so that means extra labor + extra fluid and the refill and level check has to be done underneath via the drain plug. Most dealers charge $400+ (and then often neglect the torque converter drain!) Indys usually charge around $300.
Old 08-08-2013, 09:29 PM
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My first pan flush at the dealership was in Feb, 2009 when the car had 72k miles. Parts: $218, labor: $157, with tax the total invoice was $424CAN. The indie is of course cheaper. The cost will even be lower if I switch to Shell-134 but my indie (the Sprinter guy) is reluctant to use non-MB ATF.

I have one bad driving habit that may be hard for the transmission. I sometimes would downshift to slow down the car. I should probably stop this.
Old 08-08-2013, 10:34 PM
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MarcusF, your Southwest Star magazine is superior. I'll be back to read it through.
Old 08-08-2013, 11:29 PM
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late 2009 CLK 350 Coupe Elegance, '65 Jaguar S Type wires
Originally Posted by Rudeney
There seems to be this old urban legend that if you let an automatic transmission go too long without a fluid change that you are better of not changing it. The theory seems to be that transmission will have become used to the thicker, contaminated oil, and that by putting the lighter, cleaner oil in, it will leak past the internal hydraulic seals and cause problems. I think that's a bunch of baloney. If anything, fresh oil is good for these overworked seals. I think the anecdotal evidence of new fluid causing problems is really a result of old, neglected machines on their last leg that would have failed regardless.
Indeed! Changing the fluid & filter will always be the best possible thing you can do.
Old 08-09-2013, 12:09 AM
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Originally Posted by mis3
I have one bad driving habit that may be hard for the transmission. I sometimes would downshift to slow down the car. I should probably stop this.
Why? The ECU/TCU does this anyway. As long as you you are doing it with gentle downshifts, then it shouldn't be a problem.
Old 08-09-2013, 12:32 AM
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I was talking about to slow down the car with down-shifting. Isn't it better to use brakes?
Old 08-09-2013, 09:49 AM
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I understand what you are doing. I'm not sure I'd try to shift into the lowest gear possible at 60mph just to avoid using the brakes, but it you're just rolling to a stop and you downshift for a little extra engine braking, that's no big deal. And like I said, the ECU/TCU does this itsel, but probably not as much as you do manually.
Old 08-09-2013, 10:23 AM
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I use the 'manual' shifting here and there. Mostly when I want to keep the rpm in a better torque range. And to hear a little exhaust 'backing off'. The 'auto' shifts up too soon sometimes. Besides, having driven stick shift forever, I miss it.

Off topic; I always reset the TCU with "the procedure" while sitting in my garage, because it worked, and it seemed that 'driving aggressively' didn't do it. Yesterday I had the opportunity to actually floor it , I think for the first time ever, and it instantly reset! Rest of the short trip was much better!
So, THAT'S what you mean by 'driving aggressively'! Ha! Guess I've actually been driving like a all this time!

"But officer, I only did it to reset my TCU."
Old 08-09-2013, 11:56 AM
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In my opinion, downshift manually to gain power for the purpose to speed up is OK.
Downshift to slow down at stop sign is just laborious for the transmission for no good reason.

I can be wrong; this is another old school thinking.
Old 08-09-2013, 01:05 PM
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I hear ya on missing the stick shift; wish my knees were in better shape... I shift manually most of the time. If I have a passenger, who is not and enthusiast, I use "D". But this is not often.

If you have the windows down and a robust exhaust (like mine) you can here the exhaust reaction to the ECU/TCU downshifting as you slow down. It seems to shift down about 300-400 rpm later than I generally do manually.

I guess technically this is increased wear; but then so is letting it warm up and rev down at idle before driving off; nothing is free.... but it's easy to forget this when we're having fun.


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