Diesel Forum Forum for Diesel engine vehicle related discussion
Sponsored by:
Sponsored by:

Interesting Glow Plug Article

Old Sep 17, 2013 | 10:00 AM
  #1  
mtrevelino's Avatar
Thread Starter
Super Member
 
Joined: Jan 2010
Posts: 563
Likes: 31
From: The Villages, Florida
2006 E320 CDI
Interesting Glow Plug Article

Please see the attached. It gives a understanding of today's modern glow plug operation.
Mike T.
Attached Files
File Type: pdf
Glow_Plug_Article.pdf (552.8 KB, 912 views)
Reply
Old Sep 17, 2013 | 04:32 PM
  #2  
Carsy's Avatar
MBWorld Fanatic!
 
Joined: Mar 2008
Posts: 3,714
Likes: 56
From: 1 hours drive north of Sydney Australia
2007 W204 220CDI Classic Sedan
Very interesting . Thank you. JC
Reply
Old Sep 21, 2013 | 01:56 AM
  #3  
Dog hauler's Avatar
Senior Member
 
Joined: Aug 2013
Posts: 255
Likes: 8
GL350
Yes, indeed. Very interesting.
Reply
Old Mar 6, 2014 | 10:53 AM
  #4  
Micah / AF1 Rac's Avatar
Senior Member
 
Joined: Jan 2011
Posts: 422
Likes: 52
From: McDade, Texas
W211 e320 CDI
Just in case anyone is wondering which plugs to buy on Peach...the answer is most definitely the Beru plugs, not the Bosch plugs. I had a couple less than stellar stock plugs so replaced all six, though Bosch would be the way to go. They work, no harm no foul right, been running them for about 20k miles now but in testing there was no darn near instant glow action so I'm guessing I currently lack some of the features modern glow control is capable of. Car runs perfect but next time I'm under the hood I have a set of Beru plugs to replace. My mistake, Pelican listed two possibilities and I figured the more expensive option better.

This advise is only for 05-06 inline six CDI W211.

Some pics in case you have never seen your glow plugs, I'll save you some time and show you mine...lol...that sounded a little bad...

Old and new, with anti seize ready to go, contrary to what you may have heard this is actually an easy job.





Can you guess which ones were sucking and which were working right?




Old vs new and wrong but still functional.






I've had no issues with power supply/control unit and since I have a very healthy motor it's really pretty transparent, I still will make it right next time I have some serious under hood time planned.
Reply
Old Mar 6, 2014 | 02:06 PM
  #5  
isstay's Avatar
Senior Member
 
Joined: Mar 2009
Posts: 430
Likes: 6
From: USA, EU
06 E320 CDI (GONE), 14 Jeep GC EcoDiesel, 01 Disco II (GONE), 09 BMW X3 3.0 Si Xdrive
Main problem with Bosch is the voltage - around 12V but glow plugs used on north american CDI is 5V glow plug, thus not enough heat when engine is cold starting. Bosch also make 5V plugs but they are not available in USA. If you put correct voltage plug it will work does'n matter who makes them. It may not have any difference for you because of the climate you live but it will make huge difference for some one living in place with temperature around freezing (he will see lots of smoke and unstable engine work until engine warms up).
Reply
Old Mar 6, 2014 | 02:49 PM
  #6  
N_Jay's Avatar
Out Of Control!!
15 Year Member
Community Builder
Liked
Loved
 
Joined: Aug 2010
Posts: 12,516
Likes: 628
From: Charlotte NC area
2019 WS222 S450 4-Matic / 2007 W211 E350 4Matic (Sold) / 2008 X164 GL320 CDI
Originally Posted by isstay
Main problem with Bosch is the voltage - around 12V but glow plugs used on north american CDI is 5V glow plug, thus not enough heat when engine is cold starting. Bosch also make 5V plugs but they are not available in USA. If you put correct voltage plug it will work does'n matter who makes them. It may not have any difference for you because of the climate you live but it will make huge difference for some one living in place with temperature around freezing (he will see lots of smoke and unstable engine work until engine warms up).


I have seen this discussed, but hard to believe there would be such a significant error in the cross reference tables.
Reply
Old Mar 6, 2014 | 03:28 PM
  #7  
Micah / AF1 Rac's Avatar
Senior Member
 
Joined: Jan 2011
Posts: 422
Likes: 52
From: McDade, Texas
W211 e320 CDI
There is however, there is indeed. Coldest weather I've been in this year for a cold start was about 18F, just cycled key/plugs three times and it lit right off like usual. A healthy diesel barely needs glow plugs to run if at all so it's not a huge deal, as compression goes down they are the difference between running and not. I don't idle any of my engines more than is required to get throttle response, less than thirty seconds on the cdi even with these glow plugs in cold weather, I take it real easy on the motor in any of my cars/bikes/plane until up to temp cause I'm OCD like that.
Reply
Old Mar 10, 2014 | 08:40 AM
  #8  
isstay's Avatar
Senior Member
 
Joined: Mar 2009
Posts: 430
Likes: 6
From: USA, EU
06 E320 CDI (GONE), 14 Jeep GC EcoDiesel, 01 Disco II (GONE), 09 BMW X3 3.0 Si Xdrive
Originally Posted by N_Jay
I have seen this discussed, but hard to believe there would be such a significant error in the cross reference tables.
Probably because most of Bosch diesel parts for MB are referenced to EU market were they use 12V plugs.
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

 Verdad Gallardo
story-1

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-2

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-3

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-4

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-5

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-6

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-7

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-8

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-9

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
Old Mar 10, 2014 | 09:08 AM
  #9  
N_Jay's Avatar
Out Of Control!!
15 Year Member
Community Builder
Liked
Loved
 
Joined: Aug 2010
Posts: 12,516
Likes: 628
From: Charlotte NC area
2019 WS222 S450 4-Matic / 2007 W211 E350 4Matic (Sold) / 2008 X164 GL320 CDI
Originally Posted by isstay
Probably because most of Bosch diesel parts for MB are referenced to EU market were they use 12V plugs.
Are you saying the same model engine uses a 5V glow plug in the US market and 12V glow plug in the EU market?
Reply
Old Mar 10, 2014 | 09:13 AM
  #10  
Micah / AF1 Rac's Avatar
Senior Member
 
Joined: Jan 2011
Posts: 422
Likes: 52
From: McDade, Texas
W211 e320 CDI
Yes, that appears to be the case based on my reading and it has been more extensive than this one thread. I forgot to add a set yesterday to a parts order so obviously the 12V plugs are not an issue for me here in tropical Texas.
Reply
Old Mar 10, 2014 | 09:22 AM
  #11  
isstay's Avatar
Senior Member
 
Joined: Mar 2009
Posts: 430
Likes: 6
From: USA, EU
06 E320 CDI (GONE), 14 Jeep GC EcoDiesel, 01 Disco II (GONE), 09 BMW X3 3.0 Si Xdrive
Originally Posted by N_Jay
Are you saying the same model engine uses a 5V glow plug in the US market and 12V glow plug in the EU market?
Yes sir, see attached picture from FEBI website refering to EU W211 with OM648 engine and corresponding glow plug part with spec numbers in bottom right corner.
Attached Thumbnails Interesting Glow Plug Article-capture.jpg  
Reply
Old Mar 10, 2014 | 09:35 AM
  #12  
N_Jay's Avatar
Out Of Control!!
15 Year Member
Community Builder
Liked
Loved
 
Joined: Aug 2010
Posts: 12,516
Likes: 628
From: Charlotte NC area
2019 WS222 S450 4-Matic / 2007 W211 E350 4Matic (Sold) / 2008 X164 GL320 CDI
Both the engineer and the product manager in me, would love to know the story behind that decision.
Reply
Old Mar 10, 2014 | 09:42 AM
  #13  
isstay's Avatar
Senior Member
 
Joined: Mar 2009
Posts: 430
Likes: 6
From: USA, EU
06 E320 CDI (GONE), 14 Jeep GC EcoDiesel, 01 Disco II (GONE), 09 BMW X3 3.0 Si Xdrive
Originally Posted by N_Jay
Both the engineer and the product manager in me, would love to know the story behind that decision.
Emissions.......
Reply
Old Mar 10, 2014 | 10:06 AM
  #14  
N_Jay's Avatar
Out Of Control!!
15 Year Member
Community Builder
Liked
Loved
 
Joined: Aug 2010
Posts: 12,516
Likes: 628
From: Charlotte NC area
2019 WS222 S450 4-Matic / 2007 W211 E350 4Matic (Sold) / 2008 X164 GL320 CDI
Originally Posted by isstay
Emissions.......
Guessing our emission spec is tighter, so 5V heats faster?


What is the down side?
Reply
Old Mar 10, 2014 | 10:39 AM
  #15  
Micah / AF1 Rac's Avatar
Senior Member
 
Joined: Jan 2011
Posts: 422
Likes: 52
From: McDade, Texas
W211 e320 CDI
5V heats MUCH faster, more capable of trimmed warm up operation. The PDF article in the OP is actually fascinating and seems very pertinent to Beru glow plugs of this type specifically. Not a terribly long or mundane read either.
Reply
Old Mar 10, 2014 | 11:43 AM
  #16  
N_Jay's Avatar
Out Of Control!!
15 Year Member
Community Builder
Liked
Loved
 
Joined: Aug 2010
Posts: 12,516
Likes: 628
From: Charlotte NC area
2019 WS222 S450 4-Matic / 2007 W211 E350 4Matic (Sold) / 2008 X164 GL320 CDI
Originally Posted by Micah / AF1 Rac
5V heats MUCH faster, more capable of trimmed warm up operation. The PDF article in the OP is actually fascinating and seems very pertinent to Beru glow plugs of this type specifically. Not a terribly long or mundane read either.
I can see the advantages, I just wonder the tradeoffs, that keep two types required?
Reply
Old Mar 10, 2014 | 04:33 PM
  #17  
isstay's Avatar
Senior Member
 
Joined: Mar 2009
Posts: 430
Likes: 6
From: USA, EU
06 E320 CDI (GONE), 14 Jeep GC EcoDiesel, 01 Disco II (GONE), 09 BMW X3 3.0 Si Xdrive
Originally Posted by N_Jay
What is the down side?
Longevity..............
Reply
Old Mar 10, 2014 | 04:51 PM
  #18  
N_Jay's Avatar
Out Of Control!!
15 Year Member
Community Builder
Liked
Loved
 
Joined: Aug 2010
Posts: 12,516
Likes: 628
From: Charlotte NC area
2019 WS222 S450 4-Matic / 2007 W211 E350 4Matic (Sold) / 2008 X164 GL320 CDI
Originally Posted by isstay
Longevity..............
Are we seeing early failures of the 5V plugs?
Reply
Old Mar 10, 2014 | 10:51 PM
  #19  
Micah / AF1 Rac's Avatar
Senior Member
 
Joined: Jan 2011
Posts: 422
Likes: 52
From: McDade, Texas
W211 e320 CDI
Having owned at least 4 other turbo diesels and one plain naturally aspirated diesel, plug life is the biggest issue I've personally seen, and my W211 is working near perfect on the 12V plugs. I will swap back to the 5V higher amperage units soon enough just to be certain but I'm guessing cold start/running emissions are the driver, more frequent changes are end users problem. Since I'm the end user, my problem.
Reply
Old Mar 11, 2014 | 07:50 AM
  #20  
isstay's Avatar
Senior Member
 
Joined: Mar 2009
Posts: 430
Likes: 6
From: USA, EU
06 E320 CDI (GONE), 14 Jeep GC EcoDiesel, 01 Disco II (GONE), 09 BMW X3 3.0 Si Xdrive
Originally Posted by N_Jay
Are we seeing early failures of the 5V plugs?
Second set for last 5 years (I prefer to change them in set when one fail). In general after second year one will fail. I am not sure that this is not result of GPC module problem or ECU software version but I am going to find out since I upgraded ECU software last year.
Reply
Old Mar 11, 2014 | 07:52 AM
  #21  
mtrevelino's Avatar
Thread Starter
Super Member
 
Joined: Jan 2010
Posts: 563
Likes: 31
From: The Villages, Florida
2006 E320 CDI
Originally Posted by N_Jay
Are we seeing early failures of the 5V plugs?
I find that if I am careful not to start the car until the glow plug light goes out (a whole 2 to 3 seconds!), they seem to last longer. Of course I am basing this on my #4 glow plug going bad two times in 100k miles.
Mike T.
Reply
Old Mar 11, 2014 | 08:03 AM
  #22  
N_Jay's Avatar
Out Of Control!!
15 Year Member
Community Builder
Liked
Loved
 
Joined: Aug 2010
Posts: 12,516
Likes: 628
From: Charlotte NC area
2019 WS222 S450 4-Matic / 2007 W211 E350 4Matic (Sold) / 2008 X164 GL320 CDI
I have a Keyless Go, so have no control over the start cycle.
(We I could play games by hitting the button with my foot off the brake, but not really sure if that activates the glow plugs or not)
GL has 113K but lived its first 96K in warm weather. So far no plug replacements (Did replace the controller module)
Reply
Old Mar 11, 2014 | 06:50 PM
  #23  
isstay's Avatar
Senior Member
 
Joined: Mar 2009
Posts: 430
Likes: 6
From: USA, EU
06 E320 CDI (GONE), 14 Jeep GC EcoDiesel, 01 Disco II (GONE), 09 BMW X3 3.0 Si Xdrive
Originally Posted by N_Jay
I can see the advantages, I just wonder the tradeoffs, that keep two types required?
Back then when MB brought 320 CDI to the states diesel fuel had high sulfur content, now all this is not necessary since levels are very low. You may have 11 V glow plugs in your GL since is newer.
Reply
Old Mar 11, 2014 | 07:05 PM
  #24  
N_Jay's Avatar
Out Of Control!!
15 Year Member
Community Builder
Liked
Loved
 
Joined: Aug 2010
Posts: 12,516
Likes: 628
From: Charlotte NC area
2019 WS222 S450 4-Matic / 2007 W211 E350 4Matic (Sold) / 2008 X164 GL320 CDI
I'm keeping my fingers crossed that I never need to find out.
Reply
Old Mar 11, 2014 | 07:29 PM
  #25  
Micah / AF1 Rac's Avatar
Senior Member
 
Joined: Jan 2011
Posts: 422
Likes: 52
From: McDade, Texas
W211 e320 CDI
I don't know much about the V motors other than we have a dead stock Sprinter with one here at the shop but, on the inline six motor replacing them was a very simple job, no harder than spark plugs in most inline six gas motors. I definitely agree that it borders on a non issue, I've noticed no difference at all in how my car runs other than on the very coldest start I've had in four years, it took two attempts...that's been my worst case scenario even with the 11-12V plugs in place.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 02:58 AM.

story-0
New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

Slideshow: Mercedes-AMG's new electric GT 4-Door Coupe trades combustion for software, synthetic noise, and more than 1,100 horsepower.

By Verdad Gallardo | 2026-05-20 20:08:15


VIEW MORE
story-1
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-2
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-3
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-4
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-5
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-6
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-7
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-8
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-9
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE