E-Class (W211) 2003-2009

MB E500 2004 66k miles rear airsuspension losing pressure when raining

Old Mar 14, 2016 | 01:42 PM
  #1  
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MB E500 2004 66k miles rear airsuspension losing pressure when raining

Hello guys,

I have a MB E500 2004 66k miles. When i went to work one morning two 3 weeks ago i found the rear part of the car lowered. After i start the car and press the button any of the modes it will go back up and work fine. It will stay fine for days. The problem occurred again today after a strong rain yesterday and during the night. It was harder to level the car but it worked fine. The car stay leveled few weeks after that happens. Today i have noticed that the left rear side of the car was completely down and the right side was a bit higher.

WHAT might be my issue ? Is this water in the air system or changing of pressure because of the sudden change of the temperatures and the rain ? The car has been driven very carefully and has only 66k miles so i doubt it would be suspension issue ? What are your thoughts ?

Last edited by smartstyle; Mar 14, 2016 at 01:48 PM.
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Old Mar 15, 2016 | 03:58 AM
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I'd suspect the issue is a leaking air spring, and the relationship to the rain is coincidental. When my E500 started leaking it would often be fine for several days, then started dropping more often, particularly on one side, until I replaced the springs, then no problems since then. I think the position of the spring itself sometimes can exert pressure closing a leak when the vehicle is at rest, and sometimes the position allows the air to leak out. That was what apparently happened in my case anyhow.
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Old Mar 18, 2016 | 02:03 PM
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d

How critical is to replace this ? How much is it going to cost me in the dealership ? Is there a danger to break the compressor if i don't replace them >
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Old Mar 18, 2016 | 06:45 PM
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1922 Ford Model T / no OBD
Reading the codes should answer some questions.
Unfortunately with computer control and complexity of the system - troubleshooting with crystal ball has low success ratio.
I rebuild compressor on my 2004 model and noticed dryer soaked with water in very dry CA summer.
When your original (?) air bags might be pretty aged, servicing air compressor is cheap and recommended regardless.
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Old Mar 21, 2016 | 05:32 AM
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I'd look for a good shop outside a dealership for this type of thing. Check the forum for a recommended place near you if you can.


Of course, Kajtek1's advice is solid. Check codes, troubleshoot and make sure to identify and compartmentalize the actual problem.


If you find you need a replacement, then you have to decide what to do. You could go with OEM new bags, rebuilt bags, or aftermarket.


Depending on your model and part needed, Arnotts should be about $600 - 800 for a set of 2 (http://www.ebay.com/itm/Rear-Air-Spr...xW1pLn&vxp=mtr). Labor depends on where you are and who you know. I didn't pay more than $150 or so total, but that's probably lower than most will find. The guy who did mine also did it in a parking lot underneath an unblocked jack in 130 deg F weather, and that's probably hotter than you will find. He managed to do it without dropping rear suspension, despite having never worked with aftermarket replacement parts before. Anyhow, the result has been great for me.
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Old May 26, 2016 | 11:13 PM
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2003 E500
Originally Posted by kajtek1
Reading the codes should answer some questions.
Unfortunately with computer control and complexity of the system - troubleshooting with crystal ball has low success ratio.
I rebuild compressor on my 2004 model and noticed dryer soaked with water in very dry CA summer.
When your original (?) air bags might be pretty aged, servicing air compressor is cheap and recommended regardless.
Hi Kaj. Are you saying that there are codes that indicate a leak, and where? Please let me know as I've prepared a soapy water bottle to go hunting for a leak.

I also understand the relay can be problematic. It seems like a cheap fix...
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Old May 26, 2016 | 11:28 PM
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Codes will show, but will not be too specific.
What a message "compressor allowable working time exceeded" will tell you?
Soapy water is good if you have a way to pump pressure in the system.
Not having SD I installed a T on the air line and put pressure gauge on it
That allow me to troubleshot what I think were 2 problems.
One was compressor wear with drier soak in water, the other turn to be pinhole in the tubing right above the rear axle.
I have rear only air, so single T allow me good troubleshooting.
Once I cap the bags line and tested the compressor after rebuild making close to 200 psi and holding after.
Than I reversed the connections and hooked up garage compressor to the bags tubings.
It become fast evident that I have a leak there.
So soapy water, car on ramps and head on to look for the problem.
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Old May 26, 2016 | 11:35 PM
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BTW I learn more about the system since the time I put T on the tubings.
I installed it behind inner front fender as this was close to compressor.
But even the pressure gauge allows me to monitor the system, I had to pull the wheel and inner fender for full troubleshooting.
Later on I discover that rear tubing goes under rear seat - what would be much easier accessible location.
Hopefully not something I will have to worry for at least 5 years, but somebody might want to follow my idea.
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Old May 27, 2016 | 12:02 AM
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2003 E500
Originally Posted by kajtek1
BTW I learn more about the system since the time I put T on the tubings.
I installed it behind inner front fender as this was close to compressor.
But even the pressure gauge allows me to monitor the system, I had to pull the wheel and inner fender for full troubleshooting.
Later on I discover that rear tubing goes under rear seat - what would be much easier accessible location.
Hopefully not something I will have to worry for at least 5 years, but somebody might want to follow my idea.
Thanks Kaj. I meant soapy water on the outside surfaces such as is used to find a puncture with a tire. But the T seems ingenious. The codes seem that they can possibly isolate a quadrant.
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Old Jun 1, 2016 | 06:03 PM
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2004 E500
E500 Air Leak

Same thing happened on my 04 E500, ended up having a small air leak in both rear springs.

I work for a MB dealer and had them replaced in our shop. I installed the Arnott air springs, not the factory MB air springs.

Two benefits of the Arnott springs, 1 they are about $120 less each than the MB part and you can replace the springs without dropping the sub-frame, which you would need to do with the MB parts (due to an additional canister).

We installed the new springs and left the old canisters in there and just cut the hose that connected it to the old air spring.

It may not be necessary to replace your springs, but I would highly recommend replacing them as your air leak is putting more strain on the compressor. If your compressor goes, you are going to wish you had just replaced your springs!

Just my advice/opinion, but let me know if you have any other questions
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Old Jun 3, 2016 | 04:48 PM
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2003 E500
Originally Posted by CObenzman
Same thing happened on my 04 E500, ended up having a small air leak in both rear springs.

I work for a MB dealer and had them replaced in our shop. I installed the Arnott air springs, not the factory MB air springs.

Two benefits of the Arnott springs, 1 they are about $120 less each than the MB part and you can replace the springs without dropping the sub-frame, which you would need to do with the MB parts (due to an additional canister).

We installed the new springs and left the old canisters in there and just cut the hose that connected it to the old air spring.

It may not be necessary to replace your springs, but I would highly recommend replacing them as your air leak is putting more strain on the compressor. If your compressor goes, you are going to wish you had just replaced your springs!

Just my advice/opinion, but let me know if you have any other questions
Thanks, and I agree. However I'm checking the electronics first starting with fuses and the relay. Next the 3 sensors. Along the way I have a spray bottle of soapy water in hand.
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Old Jun 3, 2016 | 06:33 PM
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If you have SD, you can do what I achieved with my T-fitting and pressure gauge.
My system holds 120 psi in the morning, so if yours does too, that means the problems is in the bag.
If you see the pressure dropping in the tubings, the leak is on the line, or compressor check valves.
Obviously with complicity of the system you can have several small leaks that will take some time to rule out.

Last edited by kajtek1; Jun 3, 2016 at 06:37 PM.
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Old Jun 10, 2016 | 02:29 PM
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Its gone

My problem is gone after i put new tires on the car. I never got the rear left side dropping. My rear tires were very bad and one of them was losing air. I bought new tires and did perfect alignment on the vehicle and since then the problem no longer exist maybe about 2 weeks.
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