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-   -   Fuel gauge drops to 3/4 after driving 10-20 miles from a full tank (https://mbworld.org/forums/m-class-w163/685852-fuel-gauge-drops-3-4-after-driving-10-20-miles-full-tank.html)

jacobsung 10-16-2017 12:22 PM

Fuel gauge drops to 3/4 after driving 10-20 miles from a full tank
 
2004 ML350:

1. Fill up the tank to the max.
2. The fuel gauge shows it full.
3. Drive around 15-20 miles.
4. The fuel gauge shows 3/4 full.
5. Once it drops to 3/4, the gauge works normally.

What should I check?
I put key to ignition position II and removed & plugged back in Fuse 5. But I think this works when the fuel gauge somehow drops to 0 when the tank is full, which is a diff problem.

Maj. Dundee 10-16-2017 02:41 PM

https://cimg8.ibsrv.net/gimg/www.mbw...225f31c438.jpg
https://cimg5.ibsrv.net/gimg/www.mbw...b92becfe89.jpg
This problem usually occurs because of a faulty float which is part of the fuel pump.

Wait until the tank is 1/4 full and remove the fuel pump. Clean the grid with a pencil eraser and reinstall the pump and hope for the best.

Ordering a new locking ring prior to the job is necessary.

XboxMeister 10-16-2017 03:10 PM

Agree, I had the exact same thing on my 1999 ML430 and fixed it by replacing fuel pump (which has fuel level float integrated into it).

jacobsung 10-16-2017 04:05 PM

Thank you so much for the info!
I know the opening is under the rear passenger seat.

Does it require a special tool to open up the entry area?

XboxMeister 10-16-2017 06:04 PM

I don't recall needing anything special for it. I did reseal it with some caulk to make sure no fumes came out (it had been sealed before). In my model they changed the pump, added a whole additional hose, changed the filter,... so it was much more of a project than just swapping the pump. Hopefully you just have to replace the pump which is easy.

I do recommend running the gas tank fairly low and having a fire extinguisher nearby just to be safe. Lots of gas fumes and the pump is obviously covered in gas when it comes out. I had no problem doing it safely myself but be careful and take your time.

Maj. Dundee 10-17-2017 05:56 AM

1 Attachment(s)
Here is the procedure.


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