W221 Rear suspension
a good easy fix to improve reliability ( if its airmatic) is to fit 3 new level sensor link rods, the fronts or the one rear could be seized (its normal)
Last edited by BOTUS; Sep 21, 2020 at 05:09 AM.




they seize up in an impressive way when your back is turned. you can be sure they are moving nicely and lubricate.... then within 4 months of checking / lubricating seize solid and snap the light weight metal fixing bracket till the sensor falls and the car drops to the floor unmovable. My rear was so bad even with two pairs of grips trying to manipulate the plastic ball joint on to the mild steel ball it wont move at all.... and when they did them all they said one of the fronts was gone too
Not saying its the cause, but a sticky one wont help diagnosis and you can't drive with it slammed on the deck
Last edited by BOTUS; Sep 23, 2020 at 04:01 AM.
they seize up in an impressive way when your back is turned. you can be sure they are moving nicely and lubricate.... then within 4 months of checking / lubricating seize solid and snap the light weight metal fixing bracket till the sensor falls and the car drops to the floor unmovable. My rear was so bad even with two pairs of grips trying to manipulate the plastic ball joint on to the mild steel ball it wont move at all.... and when they did them all they said one of the fronts was gone too
Not saying its the cause, but a sticky one wont help diagnosis and you can't drive with it slammed on the deck
Interestingly the front left is doing the opposite of whatever the rear right is now doing. Thoughts welcome!
if the link rod snaps the arm will likely fall down (informing the car its too high) - so it throws away all the air and slams the car on the ground....
VERY carefully you can remove the left rear wheel reach with a long screw driver or such... finding a way to get the sensor midway.... it will pump itself back up, then disable the stupid system so it locks the air in till you can get to a garage and replace it
should have been a recall - to rewrite the software.... Oh the reading is garbage do nothing throw the error and stay safe... or oh no variation in the sensor data, what's happening do nothing throw the error...
but of course its designed to get loads of money for Mercedes, not make a safe car. so design the rod to snap off, and write the software to say implausible data from the level sensor slam to the ground and show me the MONEY $$$$$
if the link rod snaps the arm will likely fall down (informing the car its too high) - so it throws away all the air and slams the car on the ground....
VERY carefully you can remove the left rear wheel reach with a long screw driver or such... finding a way to get the sensor midway.... it will pump itself back up, then disable the stupid system so it locks the air in till you can get to a garage and replace it
should have been a recall - to rewrite the software.... Oh the reading is garbage do nothing throw the error and stay safe... or oh no variation in the sensor data, what's happening do nothing throw the error...
but of course its designed to get loads of money for Mercedes, not make a safe car. so design the rod to snap off, and write the software to say implausible data from the level sensor slam to the ground and show me the MONEY $$$$$
I've sourced a new rod (£16 from Merc) and have found an old sensor from another CL so will get them both put on soon. Will I need to get the system / software reset once the parts are back on?
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the fronts are probably seized as well
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the fronts are probably seized as well




Then, if none above helps, proceed with the sensor replacement.
its the bracket that snaps - the ***** seize, the flimsy bracketry takes the strain then dies !!!!
The parts references for my CL500 are at this link:
https://www.ilcats.ru/mercedes/?func...80&language=en
The website should have a similar parts catalogue for the S Class, which is likely to share parts with the CL.
Before the repair the car would jack up 3 corners by approx 4 inches and slam to the ground the 4th corner. The link had snapped. £16 part from Mercedes. Only a few 10mm bolts to remove to access it. Final bolt was rusted in place and very hard to reach, and took an hour to free. Putting it all back together was a 10 min job.
Car now drives ok and all corners are almost spot on, though one corner is about an inch out. I have a sensor on order, will swap that out to see if that's the final piece in the jigsaw.





