C63 AMG (W204) 2008 - 2015

Intake manifold cleaning/catch can

Old 03-29-2016, 07:47 PM
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2010 C63 AMG
Intake manifold cleaning/catch can

Have some time off so thought I'd take my intake off and clean it out, was quite a lot of crude in it

[IMG]https://cimg2.ibsrv.net/gimg/www.mbworld.org-vbulletin/2000x1504/80-image_7b8b6123618b451edeebafe9b663c5691142694f.jpe g[/

Intake ports/vavles





Intake manifold runners





Inner intake manifold
Old 03-29-2016, 07:51 PM
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2010 C63 AMG
Everything cleaned up fairly easily
Was literally oil pooling in areas of the manifold, I noticed closer to the pcv valve had more noticeable amounts of oil/pooling as you got further from it, it was more of a dry caked on crud
Pics after the cleanup



Intake runner after








Head port after
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Old 03-29-2016, 07:53 PM
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2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
Nice job. Did you remove the throttle bodies when you cleaned, or leave them in place? What was your method, did you just spray a crap ton of brake cleaner in there, or soak it, or what? I'm about to install phenolic spacers, so am going to do this over the weekend probably.
Old 03-29-2016, 07:54 PM
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2010 C63 AMG
Took apart the pcv valve and fitting a catch can should be a lot easier then I figured.... Both the pcv valve and the connection to the crankcase have barbed and rubber o ringed ends that measure out to the same as -10 hose so you should be able to just fit some -10 hose onto each and a catch can in between and save a few $100 on the Weistec setup
Old 03-29-2016, 07:57 PM
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2010 C63 AMG
I took the throttles out as well they weren't too bad, yea maf cleaner but only because I had some sitting here brake cleaner probably work better...
Sprayed a **** ton then used some long length of blue shop towels to pull from one end of the runners through to the other end
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Old 02-22-2019, 06:16 PM
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09 E63
For clarification please, where is the oil leaking from into the intake manifold? From a bad gasket? Or just a design flaw and the reason for a catch can?

thanks
Old 02-22-2019, 06:17 PM
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09 E63
Also, where would I find these Renntech PDF instructions for removal of the manifold? Sorry I didn’t come across it googling.
Old 02-22-2019, 08:27 PM
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Originally Posted by anomadtoo
Also, where would I find these Renntech PDF instructions for removal of the manifold? Sorry I didn’t come across it googling.
just use this

https://mbworld.org/forums/c63-amg-w...valve-diy.html
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Old 02-22-2019, 09:00 PM
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09 E63
Originally Posted by chrisridebike8
thank you, I greatly appreciate it! Did you remove and clean yours? If so how bad was it? And did you do a catch can?
Old 02-22-2019, 09:02 PM
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09 E63
Originally Posted by anomadtoo


thank you, I greatly appreciate it! Did you remove and clean yours? If so how bad was it? And did you do a catch can?
nevermind I see you did the write-up, haha sorry
Old 02-22-2019, 09:18 PM
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Originally Posted by anomadtoo


thank you, I greatly appreciate it! Did you remove and clean yours? If so how bad was it? And did you do a catch can?
no to both. But i wish I had.

Last edited by chrisridebike8; 02-22-2019 at 09:43 PM.
Old 02-22-2019, 09:45 PM
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2010 C63 AMG
The oil isn’t leaking from anywhere it’s sucked up as a mist/vapor from the pcv valve cia the vacuum from the intake manifold it then hits parts of the intake and gradually pools up or gets re burnt by the engine
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Old 02-22-2019, 09:54 PM
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2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
Originally Posted by deadlyvt
The oil isn’t leaking from anywhere it’s sucked up as a mist/vapor from the pcv valve cia the vacuum from the intake manifold it then hits parts of the intake and gradually pools up or gets re burnt by the engine
Not only does it make your intake dirty, but that oil introduced into the intake also slightly lowers the effective octane of the burn.
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Old 02-22-2019, 10:20 PM
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09 E63
Ok thanks everyone. I also saw in the post where fcpeuro sells the kit with new PCV valve. Looks to be priced well.
Old 02-23-2019, 01:11 PM
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2009 C63 AMG, 2010 C250 4Matic Sport
I'm in the process of cleaning mine out right now as well. I really would like to fit a catch can considering how absolutely disgusting the inside of my intake is at 140,000km. My intake ports have a lot of gunk buildup as well. Luckily the valves and their seats are clean as a whistle, as well as the injectors, but everywhere else is filthy.








Old 02-24-2019, 07:51 AM
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C63 AMG
Did the same last year.

amazing how much smoother the car runs just by cleaning the intake manifold!
Old 07-17-2019, 04:55 PM
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edit: got caught out by the scroll down and posted in wrong thread.
Old 07-29-2020, 08:10 PM
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Hey guys I've put everything pretty much back together, but can't seem to figure out where this vacuum hose connects. Can anyone help me out here?

Thanks

Old 07-29-2020, 08:21 PM
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Doesn’t that go into the y pipe? The canister in the middle.
Old 07-29-2020, 08:46 PM
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Yep, Y-pipe
Old 10-28-2020, 12:11 AM
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00' W210 E55 (sold), 07' W211 E63
Hey guys. About to do this job. Do you all recommend unbolting the throttle bodies for this job as well? Is it necessary? If so, do we need to replace any other gasket besides the intakes? Looks like there is a rubber gasket behind the throttle bottle plate.

Lastly, has anyone replaced the rubber gasket at the end of the intake/air box y-pipe? Part number?

Thanks
Old 10-28-2020, 02:42 AM
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2011 C63 AMG, 589hp
In my other car with an M272 engine the bushings for the flaps inside the manifold got worn out, one thing to consider if mounting a catch can.
Old 12-07-2020, 04:31 PM
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Old 05-25-2021, 11:49 AM
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Did you ever get into this DIY, I am about to switch over my old throttle bodies into a used IM I'll be getting from ebay.. curious how this went and if ill be needing to replace those TB gaskets?
Old 02-07-2024, 12:04 PM
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Bumping an old thread. Going to be taking off my intake manifold for inspection/cleaning this weekend. I've ordered new gaskets for intake to heads, as well as new MB intake bolts. Questions are:

1. Can the gasket on the throttle plate be re-used if in good shape? If not, anyone have a part number?
2. Can the hardware be re-used that secures the throttle plate? Anyone have a torque spec?

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