SL-Class (R230) 2003 -- 2012: Discussion on the SL500, SL550, SL600

SL/R230: Gas Tank Rattle

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Old 01-12-2015, 03:00 AM
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2004 Mercedes SL500
Gas Tank Rattle

I have what I assume is an unusual problem. There is an annoying thumping sound when the car moves or stops. I can make it happen by just pushing forward and backward on the car even when stopped. The MB dealer has identified it as a loose baffling in the gas tank. Makes sense. Their answer is to replace the gas tank at about $2500. Anybody have a much simpler and cheaper answer?
Old 01-12-2015, 07:18 AM
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89 SL500 Silver ,97 SL500 Carlsson 04 Mercedes SL55 AMG , 07 Mercedes SL55 AMG convertedBlack series
fix gastank

i had same problem on my old 2005 SL55.. they took out the tank, is big job, need take off the roof . we cut it open,and welded it solid,and put it back in.. is alot of work in and out . can be good idea have good welders do that job, and have a good mecanic take out and in again. make shure pressure test the Tank and make shure no micro holes..
Old 01-12-2015, 12:24 PM
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Yes, there is a DIY fix. Search the 230 amg section.
Old 01-12-2015, 12:54 PM
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2004 Mercedes SL500
Gas Tank Rattle

Thanks for the responses. So far I like the spring down the gas fill pipe approach given difficulty and cost of tank removal. I may check to see if someone has a camera fiber tube or probe (besides my proctologist) that may help to see what the situation is. Anything that might spark, though, seems ill advised.

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