SL/R230: Embarking on a valve block rebuild
I'm fairly certain that I've seen a front valve block removal video on YouTube, so that needs to be found again. I would be interested in any experience with this effort, especially around correct tools to use as well as where to find and purchase the right sized hydraulic hose caps/plugs. I appreciate any help. Thanks.
I'm fairly certain that I've seen a front valve block removal video on YouTube, so that needs to be found again. I would be interested in any experience with this effort, especially around correct tools to use as well as where to find and purchase the right sized hydraulic hose caps/plugs. I appreciate any help. Thanks.
Since i am at least a week behind you from starting to do the work, please do share your experience and any helpful tips/tools/tricks/video that worked for you. From everything i read and watched, it should not be too bad of a project. Good luck!!!
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Pentosin destroys rubber (nitrile) gloves. Fluid is viscous and it's not going to last. I tried it. Just much environmentally safer to go with the heavier thick Vacuum caps
Good luck
I was able to successfully rebuild both of my valve blocks - front and rear.
So far, 2 days later - the results are great. No sagging, no warning lights, no leaks.
I really took my time, even removed the front bumper for better access and visibility, but honestly, it's not a hard project to do. If i have to do it again, it will take me 1/2 the time.
I first did the front valve block. Replaced all seals and the pressure accumulator. I used a brand new Corteco unit. Everything came a parts easily and i was able to put it back together with no issues. I spent a lot of time and effort to properly label and mark every connector and component so things went back where they belonged.
Front took me about 3-4 hours and this includes removing the bumper, lifting up the car, exploring, clean up, etc, etc
The rear was not too bad either. Took a bit less time. The longest i spent was on figuring out how to disconnect the "quick connect" hoses - all 4 of them. I have the special tool from Mercedes but it still took me 15-20 minutes to figure out the logic. The link i am sharing below helped me A LOT.
I installed a new Corteco pressure accumulator in the rear too, but i did not have a new return accumulator (the small one), so i kept the original there. I wish i knew it's right there so i could have ordered it in advance and replaced both of the rear accumulators at the same time. Now i have the return accumulator ordered and in the mail, so i may replace it in a few weeks. It's all preventive with these accumulators, since my car has close to 135k miles and i am not sure if they were ever replaced. Plus my ride was getting a bit floaty and unsettled over bumps lately, so i figured it won't hurt to replace the pressure accumulators proactively.
At the end, i "flushed" about 3 Liters of fresh Pentosin fluid through the system.
My fluid is now pretty clear and very clean. It was kind of dark green before.
I will do one more fluid flush once i get 5L of new Pentosin fluid delivered next week. New 3 micron filter is also on order.
Like i said earlier, this link is pure gold - bookmark it. There are many sections in it, covering everything ABC. It's translated from German, so no perfect English, yet still very helpful: http://translate.google.com/translat...62,15700265#b6
Good luck and let me know if i can answer any questions!!

Thanks in advance.
This is what I'm looking at right now (below). My right side is sagging, though it looks like FB1 is a little weepy. I'll address that next.
For now, what are the thoughts on the steps to remove the valve block? This is what I'm thinking:
- using my air compressor, blow the dirt away
- Remove pressure via the bleeder
- Remove the hoses to the block, looks like 5 hoses are connected
- T, P, SP, FB1, FB2
- Pipe markings: FB1 = left strut, FB2 = right strut, P = pressure line from pump, SP = pressure line to pressure accumulator, T = return line to ABC oil reservoir (reservoir).
- Image at http://www.hehlhans.de/sl55amg1/bild...il/puls0-a.jpg appears to show upper connections need to be removed as well
- I'm not sure which bolts need to be removed, or where the electrical connection is yet
How difficult was it to remove the block?
I've removed the upper left hose, I assume a return line?
The problem I have now is, the upper left hose does not stop leaking hydraulic fluid, so I've reattached it.
I'm struggling with FB1 and T. SP is starting to move a little. I'm just not sure what to do about the return line running. I wonder if I need to get that service nipple released.
Any advice from the board?
out of the car, right? Did you remove the accumulator mounting bolts?
look at where the hard lines are running:
https://www.ebay.com/itm/03-06-Merce...ty!92677!US!-1
I found that overnight, fluid continued to leak, so I snugged up the lines that I had previously removed.
@thias Wow, I'm a little apprehensive about removing the headlight. Am I right that the tabs holding the headlight can be brittle? I don't want to break those, but I love the idea to gain access to the area.
I wanted a high quality one to avoid rounding off the nuts and bought a used one made by SK on eBay, part number 8815.
I also bought a snap-on 17mm crows foot flare used off eBay, part number FRHM17.
It was easier to get access to some of the nuts with the crows foot, which is why I recommend getting both.
I only replaced the accumulator, and did not remove the entire valve block or all hoses...but I did take off SP without any issues.
Removing the bumper is not hard and totally worth the time.
Just in case, use masking tape and label all the hoses/pipes, so you do not get confused later.
Wash everything with brake cleaner, (buy a few bottles) before removing connections. Dirt/dust is your biggest enemy.
Make sure car is lifted in the air.
Mark the electrical connections properly. Take pictures often so you can recall later where things go.
It's a messy job (but not hard) and fluid will leak from different places. Just be ready with the right rugs, towels, etc.
I did not release pressure from the lines. The car was parked for 24 hrs before i started the job and this was sufficient. It not run into any ABC fluid under pressure.
The rear valve block was a different story.





