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DIY S/C Clutch Install

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Old 08-27-2007, 02:55 PM
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2004 E55 AMG
DIY S/C Clutch Install

My s/c clutch had the same symptoms as all the others that have been replaced - particularly the rough engagement - so I replaced mine yesterday. The difference between the old one and new one is very noticeable. MUCH smoother engagement and no chirp. The stock clutch/pulley was way out of spec too so that might have had something to do with it. Installation time was less than 45min. from the time the car was up on ramps to backing out of the garage. Sorry for the picture phone quality.

Old one off...


Comparison of the two...


New one installed...


Shim to spec. I used the low end of the spec.


Done.

Last edited by BrianS; 04-08-2015 at 11:44 AM. Reason: Links to pics.
Old 08-27-2007, 03:03 PM
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2004 E55 AMG and 2003 C320 4Matic Miss my 993 Turbo above!!
Great Job Brian..........

Is that a belt wrap kit I see on that pully LOL

Roland
Old 08-27-2007, 06:32 PM
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E55
Thanks, great writeup!

What is partnumber and cost for the 2006 clutch?

Also, is bearing included?
Old 08-27-2007, 07:46 PM
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Originally Posted by BrianS
My s/c clutch had the same symptoms as all the others that have been replaced - particularly the rough engagement - so I replaced mine yesterday. The difference between the old one and new one is very noticeable. MUCH smoother engagement and no chirp. The stock clutch/pulley was way out of spec too so that might have had something to do with it. Installation time was less than 45min. from the time the car was up on ramps to backing out of the garage. Sorry for the picture phone quality.

Old one off...


Comparison of the two...


New one installed...


Shim to spec. I used the low end of the spec.


Done.
Pretty,nice and shiny! Good job


Can't really tell a difference externally but I guess the internals are obviously different correct?
Old 08-27-2007, 07:52 PM
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Nice. How much for the part and where can I get it? My car chirps and it's a pain in the ***
Old 08-27-2007, 09:02 PM
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Nice Job, nice pics. I was lucky enough to get the dealer to it.
Old 08-27-2007, 09:25 PM
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2004 E55 AMG
Originally Posted by mercixus
Thanks, great writeup!

What is partnumber and cost for the 2006 clutch?

Also, is bearing included?
Yes, the bearing is included and already pressed into place. The part number is 1130900044. It cost $758 through places like mercedespartssuperstore.com or about $900 at the dealer. I bought mine from a board member and the kit includes a new clutch/pulley, center bolt, three shims, and a center bolt washer.
Old 08-27-2007, 09:40 PM
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2004 E55 AMG
Originally Posted by ProjectC55
Pretty,nice and shiny! Good job


Can't really tell a difference externally but I guess the internals are obviously different correct?
The main difference seems to be with the friction material on back face of the clutch surface. Other than that, I think it's basically the same. The spring tension might be a different too but that's just a guess.
Old 08-27-2007, 10:15 PM
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keep us updated after you get some miles on it. i'd like to know if this is a permanent cure for the chirp. i've heard it is but i've also heard the chirp eventually comes back (just not as bad).
Old 08-28-2007, 07:09 AM
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Brian- 45 minutes, you are not wasting any time. nice job. hope to meet you soon. steve
Old 08-28-2007, 07:53 AM
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CLS55 2006, CLS 63S 2015
Originally Posted by higginsbeach
Great Job Brian..........

Is that a belt wrap kit I see on that pully LOL

Roland
indeed, what have you noticed with the kit installed so far ?
Old 08-28-2007, 10:03 AM
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2004 E55 AMG
Originally Posted by Zod
indeed, what have you noticed with the kit installed so far ?
I'm not sure if I notice anything because I installed phenolic spacers and an 80mm throttle body at the same time. It was more for preventative measure when I get the larger pulley and ECU tune.

My Evo headers will be here tomorrow and I'll be installing them over the weekend. I'll do another DIY segment on those too.
Old 01-30-2008, 03:34 AM
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ive been reading this thread and many others. im currently in this same situation of removing the pulley and replacing it. after about 3 hours of trying, i have to ask. how do u remove the bolt in the front without having the clutch in the back spin. also, i think since my air compressor is only 100psi that doesnt help either. but, just wondering how you got the thing to stop spinning to remove the bolt. Thx
Old 01-30-2008, 07:33 AM
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Originally Posted by romansl55
ive been reading this thread and many others. im currently in this same situation of removing the pulley and replacing it. after about 3 hours of trying, i have to ask. how do u remove the bolt in the front without having the clutch in the back spin. also, i think since my air compressor is only 100psi that doesnt help either. but, just wondering how you got the thing to stop spinning to remove the bolt. Thx
I wonder if a strong strap wrench would work on the base towards the SC housing.

I personally would not want to use an impact wrench on the SC is it would really beat on the impellers and gears (even if it doesn't hurt them).
Old 01-30-2008, 09:49 AM
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///AMG
cool,

Old 01-30-2008, 09:52 AM
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You're the man! I wish more guys on this site did DIY writeups like you. I own a B5 S4 and anything you could possibly do on that car is written out on Audiworld. That's one of the reasons I got the car. It's nice to have some guidance when doing DIY stuff. I'm hoping as more E55s come off warranty that more guys do their own work. I don't trust people to work on my car. The only downside to doing your own work on the E55 is the parts are so damn expensive (insanely so) and I haven't seen any diagnosis software similar to STAR (in the Audi world we have Rosstech's Vag-com).
Old 01-30-2008, 03:48 PM
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2004 E55 AMG
Originally Posted by Blacksport350
I wonder if a strong strap wrench would work on the base towards the SC housing.

I personally would not want to use an impact wrench on the SC is it would really beat on the impellers and gears (even if it doesn't hurt them).
I thought the exact same thing until I was fighting a losing battle with my strap wrench so it had to come with good 'ol air power. I haven't had any problems at all after the replacement. I would have been nice if there were holes drilled into the black ring so a large C shaped tool could hold it still while loosening the bolt.
Attached Files
File Type: pdf
SC Clutch.pdf (229.0 KB, 1802 views)
Old 01-30-2008, 04:16 PM
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Originally Posted by BrianS
I thought the exact same thing until I was fighting a losing battle with my strap wrench so it had to come with good 'ol air power. I haven't had any problems at all after the replacement. I would have been nice if there were holes drilled into the black ring so a large C shaped tool could hold it still while loosening the bolt.
Hey Brian

Where'd you get the shop manual for the E55? How expensive?
Old 01-30-2008, 09:35 PM
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2004 E55 AMG
Originally Posted by adean1979
Hey Brian

Where'd you get the shop manual for the E55? How expensive?

I think it was about $100 but I've saved over 10x that by using it.

http://www.startekinfo.com/StarTek/o...stedDocId=9124
Old 02-06-2009, 10:33 AM
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2003 E55, 2005 ML350, 1995 C220, 1996 C220, 1997 BMW 528i, 2003 SL55, 2000 Honda CRV, 2010 Honda CRV
Oh boy, thanks to you guys I found this thread and your wisdom! My clutch pack is giving. '03 with 113000 just virgin miles. FYI, parts.com, 1130900044 is now $563.50! At mercedespartssuperstore.com, lower at $672.40. Happy flying!
Old 02-06-2009, 10:43 AM
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2003 E55 AMG; 2013 GL550 4Matic; 2003 CL600
Originally Posted by BrianS
I think it was about $100 but I've saved over 10x that by using it.

http://www.startekinfo.com/StarTek/o...stedDocId=9124
Do you think its the same as this one: http://cgi.ebay.com/ebaymotors/ws/eB...m=280309879683 ?
Old 02-06-2009, 11:36 AM
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bone stock E55 AMG
nice writeup brian!
LET should make SC pulleys for M113Ks...
Old 02-06-2009, 05:29 PM
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Originally Posted by mekantor
Do you think its the same as this one: http://cgi.ebay.com/ebaymotors/ws/eB...m=280309879683 ?
Good question. Mine doesn't look like that at all so I couldn't say one way or another.
Old 02-27-2009, 01:08 PM
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Does anyone have the part number for just the bearing? I would like to order it before i have the old one apart...

Thanks
Old 02-27-2009, 01:19 PM
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2004 E55
Originally Posted by AhMyGawd
Does anyone have the part number for just the bearing? I would like to order it before i have the old one apart...

Thanks
I've been following this thread for a few days now, looks interesting;

MUST READ supercharger clutch pulley SL55 E55

For those that don't have BenzWorld accounts:
This writeup is to fix the supercharger pulley bearing.
If you hear god awful noises coming from the supercharger pulley which sound like grininding your bearing is going out.(dont confuse this with the supercharger squeak).
Replacing the bearing will probably not fix the supercharger squeak, but for some reason when i replaced the bearing on mine the squeak stopped. but this is only day 1.

Last week the bearing inside my supercharger pulley went bad making all kinds of noises. I have a 2003 sl55, but this writeup applies to all amg 55 compressor engines. I called up the dealership here in houston and as just for the bearing itself. Dealership said i have to purchase the whole supercharger pulley assembly they do not sell the bearing. I politely hung up the phone. If you open your hood and take off the engine cover you can clearly see the bearing held by a lock ring inside th supercharger pulley.
I am fortunate to have access to the oem bearing that mercedes uses on these pulleys. they are made by nachi. You may be able to order them at bearing supply shops cost any where from $50 to $75 for the bearing. I can get them for $65 but it take about a week for them to come in.


Tools needed
1. Torch
2. strap wrench
3. 15/16 socket and breaker bar
4. bench vise
5. 26mm socket (i think thats the size)
6. rubber mallet
7. keep old bearing you will need it to install the new on.


Step one
Open hood lol

Step two
pull off engine cover

step 3
Remove outer drive belt

step 4

Fire up the torch and heat the supercharger pulley bolt.
The bolt has loctite the heat will melt the loctite to make bolt removal easier.
be very careful with the torch in the engine bay area. target just the bolt heat for 30-45 secs. Keep fire exsingusher on standby just in case.

step 5

use strap wrench and 15/16 socket to undo supercharger pulley bolt.
remember righty tighty lefty lucy.

step 6
remove supercharger pulley

step 7
Remove the snap ring with some pliers at the from of the pulley.

Step 8
place pulley between bench vise, (grooves facing down, backplate facing your face)
vise does not have to be tightened to much just enought to hold in place for the beating you about to give it. MAKE SURE PULLEY IS RESTING ON THE SHINY SILVER PART NOT THE DARK METAL PART AS THE DARK METAL PART HOLDS TENSION)

step 9

place 26mm socket inside pulley and hammer out the bearing with a mallet.

step 10
clean the inside of the pulley

step 11
rub inside with a light film of grease

step 12
place new bearing inside then put a towel on top then put old bearing on top of that and hammer in the new bearing half way. take the old bearing off, then continue hammering in with the towel on top till the bearing is seated.

step 13
put snap ring back in

step 14
install pulley back into supercharger

step 15
put loctite on supercharger bolt thread then bolt on.
40lb torq or 60 nm

step16
put cover on the close hood.

step 17
go grab a drink and a snack
wait 30min for loctite to set

step 18

crank the benz up
mission accomplished

takes only 30 min at most

ill upload some pictures soon
This is similar to the c32 bearing installion except the bearing come through the front of the pulley.

Any question's just post

If you need the nachi bearing just send me a message

Last edited by bobgodd; 02-27-2009 at 01:21 PM.
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