W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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Pulley Size to Boost Calculator

Old 10-14-2013, 07:18 PM
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Pulley Size to Boost Calculator

I am aware that there are many factors that affect boost beyond SC rotation. Exhaust, heads, intake, atmospheric pressure, altitude.. air density, air temp...

But knowing where typical boost levels come in I was able to create what I believe is a pretty accurate guide.

If we just do this at sea level and exclude all other factors, the Supercharger should boost as outlined below. There is a step up which is derived from a complex algebraic calculation. I just did a liner step up given numbers I have had, and or seen as my reference points.

I did not create the original chart for Sc rotation, I just extrapolated it to indicate boost

If nothing else, this should at least give you an idea of what pulley combos do in relation from each other, and where to stop. Over 17.5, you are going to have issues (imho)

Old 10-14-2013, 07:23 PM
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2006 cls 55 amg
im in for the 154-77

nice info thanks !!!
Old 10-14-2013, 07:23 PM
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^ Wow can you round those figures off to the nearest hundred thousandth please? :D
Old 10-14-2013, 07:40 PM
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2005 E55 AMG
where's the 84mm upper?
Old 10-14-2013, 07:45 PM
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2006 cls 55 amg
the 83 is the 84
Old 10-14-2013, 08:03 PM
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Originally Posted by splinter
^ Wow can you round those figures off to the nearest hundred thousandth please?

Saw that after i posted... DOH!
Old 10-14-2013, 08:05 PM
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'06 E55
The 84 is the clutched pulley, the 83 is the fixed (clutchless) pulley.

And you forgot the 168/80 combo :p
Old 10-14-2013, 08:10 PM
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2004 E55 AMG
Originally Posted by Toadster
where's the 84mm upper?
84mm only comes in the pulley with clutch , with FSP it's 77mm , 80mm or 83mm. I could be wrong but that's what

I've seen so far.
Old 10-14-2013, 08:11 PM
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2004 E55 AMG
Originally Posted by sircl55amg
im in for the 154-77

nice info thanks !!!
I'd most likely be going with this too, I'm just waiting on to see some videos.
Old 10-14-2013, 08:37 PM
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'06 E55, '15 Jeep SRT8, '94 Mustang GT
So stock boost is the upper 11s almost 12. Imagine that. I tried to tell a few people here that last week and was told I was wrong.
Old 10-14-2013, 08:39 PM
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83 and 84 will be within points of each others

One example:

180 83 2.17 14096.39 16.92


180 84 2.14 13928.57 16.71
Old 10-14-2013, 09:25 PM
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Originally Posted by sircl55amg
im in for the 154-77

nice info thanks !!!
Sounds good to me!
Old 10-14-2013, 10:28 PM
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04 w211 E55
154 is stock. the smaller supercharger is 83mm from what I've read so I'm guessing that's 13.0 ish.. ?
Old 10-14-2013, 10:47 PM
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'06 E55, '15 Jeep SRT8, '94 Mustang GT
Originally Posted by Denroll
And you forgot the 168/80 combo :p
& 154/83 or 84 combo
Old 10-14-2013, 10:49 PM
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2004 E55 AMG
Stock boost is 11.2 i.e with 154 (stock crank pulley) and stock upper (90mm i think ) s/c pulley

The smaller S/C pulley adds ~1-1.5 boost, now that is the one with clutch not the fixed one.
Old 10-14-2013, 11:43 PM
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Why the magic number is 17.5?

I run the 180/84 combo and highest boost I've seen was 14.7. It may be higher in 4th or 5th gears, but I'm too yellow to check that.
Old 10-14-2013, 11:43 PM
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2005 E55 AMG
Originally Posted by E55AMGGG04
154 is stock. the smaller supercharger is 83mm from what I've read so I'm guessing that's 13.0 ish.. ?
yup - should be a stock crank # with each FSP in this list!
Old 10-15-2013, 12:05 AM
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'06 E55
Originally Posted by Forrest Gump 9
Why the magic number is 17.5?
That seems to be the limit for the stock MAP sensor without modding it. That's where he's been getting limp mode.
Old 10-15-2013, 01:52 AM
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Originally Posted by Denroll
That seems to be the limit for the stock MAP sensor without modding it. That's where he's been getting limp mode.
Time for a map clamp.
Old 10-15-2013, 04:55 PM
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Originally Posted by Forrest Gump 9
Why the magic number is 17.5?

I run the 180/84 combo and highest boost I've seen was 14.7. It may be higher in 4th or 5th gears, but I'm too yellow to check that.
So the table with your setup says should be boosting 16.9psi. Yet you only 14.7psi. So the table is not right as 2 psi difference is quite big. What altitude you taking your boost reading at?
Old 10-17-2013, 02:41 PM
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2018 E63S AMG, 2003 SLK 230 Sport, 2004 SL 600, 2006 SLK 55 AMG, 1998 E320 Wagon
Now I thought that you needed to start getting a better fuel rail once you hit a 180 pulley. Is this true or not quite?

I was going to do a 175 stack w/the boost pulley, and that looks to be pushing down 15.6 pounds. Is that manageable with the stock fuel system, or am I pushing my luck?

Better yet, does anyone know what the boost limit of safety is on the stock fuel rail/injectors?
Old 10-17-2013, 02:52 PM
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04 E55 AMG
Just get them for peace of mind, you can get injectors for about 350 or 400 off eBay....and add the adapters ev1-ev6 for another fifty. If the injectors go static or you're at the end of its cycle boom goes the motor.... Peace of mind four hundred bucks to save the motor.
Old 10-17-2013, 09:58 PM
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Originally Posted by MAN55LE
Just get them for peace of mind, you can get injectors for about 350 or 400 off eBay....and add the adapters ev1-ev6 for another fifty. If the injectors go static or you're at the end of its cycle boom goes the motor.... Peace of mind four hundred bucks to save the motor.
I have a warranty, so I'm not really worried about blowing the motor, and the current mods I have are a: Invisible, and b: my tech at Mercedes doesn't really care.

What have people run without any problems as is?
Old 10-17-2013, 10:12 PM
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Originally Posted by MAN55LE
Just get them for peace of mind, you can get injectors for about 350 or 400 off eBay....and add the adapters ev1-ev6 for another fifty. If the injectors go static or you're at the end of its cycle boom goes the motor.... Peace of mind four hundred bucks to save the motor.
If I remember correctly, people were seeing 80/90% FI duty cycle around 14.8 PSI. So that would put static around 15.5, and I think that is where we saw some motors go. I am not a EFI engineer, so all of what I am sharing is hearsay:

The stock fuel rail starves some cylinders more than others (#8) to be precise. So even if the duty cycle overall is 80%, cylinder 8 may be going lean, and that puts a big hole in the top of the piston. Many people have run a 180 without a rail/injector combo, but it is pushing it in my opinion/
Old 10-17-2013, 10:47 PM
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Originally Posted by Bramage
If I remember correctly, people were seeing 80/90% FI duty cycle around 14.8 PSI. So that would put static around 15.5, and I think that is where we saw some motors go. I am not a EFI engineer, so all of what I am sharing is hearsay:

The stock fuel rail starves some cylinders more than others (#8) to be precise. So even if the duty cycle overall is 80%, cylinder 8 may be going lean, and that puts a big hole in the top of the piston. Many people have run a 180 without a rail/injector combo, but it is pushing it in my opinion/

Sounds like a 168 combo might be a better choice then...

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