Installing Trunk Tank
My questions are: can they be installed along with the split cooling system since I have that right now, or will I have to get rid of the split system, returning it back to stock flow system.
Any suggestions, flow diagrams, step by step instructions will be appreciated.
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I ran my hoses through the floor pan in the trunk and up over ~2" of exhaust by the right rear muffler (exhaust was exhaust wrapped and then heat wrapped over the top and the hose in that area was heat wrapped)
I then went up OVER the rear wheel arch, there is actually plenty of free room there and then down through the bottom right floor pan just like everyone else
This then runs up to the front up OVER the front wheel arch and tucks nicely in the upper fender area, from here down to the pump area where all connections are fitted
Here is a basic "pre school" diagram of my setup
I needed just under 50ft of 3/4" hose for this route
** The images below were while I was test fitting the routing in the rear wheel arch, this is how I ran the hose in the rear but how I secured it may differ slightly from the images
Front Rear Wheel Arch to chassis underpanel
Rear Evap Area - NOTE: - This was before heavily wrapping the area of exhaust and hoses with exhaust wrap and reflective heat padding etc
Upper Rear Wheel Arch
Split Cooling Blocked Off
I run 20" wheels daily and am lowered with a tuck, there is still plenty of clearance from the hose-tyre even with travel
I run 17" 275 Mickey Thompson Radials at the track and have had no issues with the tyre-hose location on launch etc at the track
The rear pump was wired into the switched 15amp fuse in the rear which is about the 4th fuse down from the top using a "piggyback fuse holder and extensions"
The front pump was wired to the 40amp window wiper fuse in the front using another "piggyback fuse holder"
Last edited by menace2sobriety; May 1, 2016 at 06:35 PM.
The Best of Mercedes & AMG
All very bad things.
Save your cash and just do it...Took me ~12hrs on axle stands - this was extended due to my dremel and other cutting tools not working to cut the split circuit clamps off, (by other cutting tools I mean) my wifes gardening shears didn't do the trick either
and I had to go out and buy something to block it off with as shown in the bottom image, 20% of that time while doing it outside it was raining which certainly delayed me a bit, dedicated or just stupid....I'd say the latter, but it is all done, I know every area it runs, where its all wired, I know it was all done without issues without any hack fixes/workarounds, if any issues arise I will know exactly where to look and how to handle it, many well deserved beers drunk afterwardsOn a hoist I would possibly expect to get charged ~6-8 hours labour if they have done it before, not including any additional parts they may need in the process
Definitely not a difficult task, just time consuming.
Results with ice are incredible compared to pre tank conditions.
This exit point was high enough that the hoses are completely clear of any moving suspension pieces and has suitable clearance from the exhaust. I fed the hose up from the bottom and pulled them through the holes, then routed the rest alongside the brake line. If you drop that passenger side undercarriage panel (easy), you'll see the brake line. Then I routed it up through the front wheel well and down to the i/c pump. I can't even see the hoses from under the car.
Note: the '03 & '04 have the battery mounted in the middle, so this may not work.
I open up the split cooling reservoir, and noticed that it was emptied. Pour some water inside, and quickly disappeared. Finally, noticed that it was going to the rear tank. Is this good or bad?
TANK > IC > HE > FRONT PUMP > TANK
You say you were filling your split reservoir and it was going to the tank? - If you have a BMW res up front dropkick that pos to the kerb
The rear tank is your fill point now
* edit * - The reason you want it to go from the tank to the IC is so that you can fill it with ice and have super chilled water flowing from the tank directly to the IC, IF.... it has to bypass through the HE the way you currently have it then it will effectively be heating it up closer to ambient on its way to the IC
Last edited by menace2sobriety; Jul 13, 2016 at 08:17 PM.




With the tank system no reservoir required, I have space under my hood and considering a secondary reservoir because it will be the highest point for air bleed off,
Notes for SC install
Cheers, Gator




If your pumps are tandem start with the lower pump start upper pump and open the relief on the intercooler.
When I decide on a tank, I am going to get coil of aluminum or copper and custom bend the tubing. Insulation is important to collect the BTU enhancement. When the I/O pipes are touching like in some of the photos convection transfer heat occurs.
The thermal wrap is a good idea to keep external heat sources away from the I/O pipes as well.
Best, Gator
If your pumps are tandem start with the lower pump start upper pump and open the relief on the intercooler.
When I decide on a tank, I am going to get coil of aluminum or copper and custom bend the tubing. Insulation is important to collect the BTU enhancement. When the I/O pipes are touching like in some of the photos convection transfer heat occurs.
The thermal wrap is a good idea to keep external heat sources away from the I/O pipes as well.
Best, Gator




Take note of the last photo in post 8 and the diagram in post 17.
Remove the plug to fill or purge the system. Hope this helps.


