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Turbo coolant pipes bite the dust

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Old 10-30-2018, 08:28 PM
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Turbo coolant pipes bite the dust

Just when I thought about making the wagon faster, I found something wrong with it. The driver side turbo coolant pipes are leaking. What are my options?
Upgrade?
What’s the cost of the coolant pipes replacement?
or can I just capped them of?
Old 10-30-2018, 08:48 PM
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There's no upgrade, they break on all the biturbo V8 cars with age/mileage, the plastic just cooks in that hot engine bay and snaps off at the fitting. We usually change them in left/right pairs because they will both be about the same level of deteriorated at that point. Cost depends on your dealer but the lines are not terribly expensive and the labor is not all that bad, depends on the car but maybe 4-5 hours and $500 in parts? Complete guess on that stuff, haven't done one yet that wasn't warranty.
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Old 10-30-2018, 09:02 PM
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Originally Posted by ItalianJoe1
There's no upgrade, they break on all the biturbo V8 cars with age/mileage, the plastic just cooks in that hot engine bay and snaps off at the fitting. We usually change them in left/right pairs because they will both be about the same level of deteriorated at that point. Cost depends on your dealer but the lines are not terribly expensive and the labor is not all that bad, depends on the car but maybe 4-5 hours and $500 in parts? Complete guess on that stuff, haven't done one yet that wasn't warranty.

Do I have to remove the turbos to remove the coolant pipes? It looks very tight in there.
Also when I said upgrade I meant the turbo units. May as well upgrade the turbo if I have to remove them.

Last edited by Forrest Gump 9; 10-30-2018 at 09:06 PM.
Old 10-30-2018, 09:16 PM
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No, the charge pipes come off, and the fan if you want to be nice to your hands, but it's all done from the front. The bolt on the side of the turbo is accessible with the engine in place, some guys unbolt them and raise them up off the mounts for more space, I never do. You will most likely damage the lines prying them out of the turbo, because they are soft aluminum, but they aren't going to be re-used anyway.
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Old 10-30-2018, 09:50 PM
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Originally Posted by ItalianJoe1
No, the charge pipes come off, and the fan if you want to be nice to your hands, but it's all done from the front. The bolt on the side of the turbo is accessible with the engine in place, some guys unbolt them and raise them up off the mounts for more space, I never do. You will most likely damage the lines prying them out of the turbo, because they are soft aluminum, but they aren't going to be re-used anyway.
thank you, it’s not as bad as I thought than.
Old 10-30-2018, 11:07 PM
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Originally Posted by ItalianJoe1
No, the charge pipes come off, and the fan if you want to be nice to your hands, but it's all done from the front. The bolt on the side of the turbo is accessible with the engine in place, some guys unbolt them and raise them up off the mounts for more space, I never do. You will most likely damage the lines prying them out of the turbo, because they are soft aluminum, but they aren't going to be re-used anyway.
Good info! Nice to have people contribute like this
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Old 10-31-2018, 04:51 PM
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Originally Posted by Forrest Gump 9
Just when I thought about making the wagon faster, I found something wrong with it. The driver side turbo coolant pipes are leaking. What are my options?
Upgrade?
What’s the cost of the coolant pipes replacement?
or can I just capped them of?
How many miles and what year?

Originally Posted by ItalianJoe1
No, the charge pipes come off, and the fan if you want to be nice to your hands, but it's all done from the front. The bolt on the side of the turbo is accessible with the engine in place, some guys unbolt them and raise them up off the mounts for more space, I never do. You will most likely damage the lines prying them out of the turbo, because they are soft aluminum, but they aren't going to be re-used anyway.
Can all of this be done from the top? Thanks for this information, i was always wondering! Gold!
Old 11-01-2018, 08:17 AM
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Originally Posted by RedRacer
Good info! Nice to have people contribute like this
I try where I can. I am a DIY guy at heart, and even being a dealer tech hasn't given me the attitude that people shouldn't fix their own cars if they are willing and capable.
Originally Posted by Lumi
How many miles and what year?

Can all of this be done from the top? Thanks for this information, i was always wondering! Gold!
Yes, but you should drain the coolant which will require pulling the front underpaneling. You don't have to, but it makes a big mess if the system is mostly full and you pull the coolant line, it's pretty low in the system.
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Old 11-01-2018, 08:23 AM
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It's easy to criticize but that is a crappy design if we are already seeing failures. Would a heat resistant sleeve help with the longevity of the part?
Old 11-01-2018, 08:31 AM
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Originally Posted by BlownV8
It's easy to criticize but that is a crappy design if we are already seeing failures. Would a heat resistant sleeve help with the longevity of the part?
No, the plastic where it goes into the engine/turbo cooks, there's no way to protect it from the heat, it is just a poor design. Shouldn't be a plastic part with the environment it's in, but that's the way all manufacturers are going now. Plastic coolant parts fail at early mileages no matter what.
Old 11-01-2018, 12:35 PM
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So with the advice of ItalianJoel and the forum, I dived into the project. Started to unbolt and taking parts out of the engine. Finally I see the culprit, there’re THREE of the plastic ones and they all sit right under the plastic thermostat.

My car is an 2012 with 132k miles, and only the middle one is leaking (it the one that goes to the driver side turbo). While I was looking at the other two, they literally snapped off, lol. The thing that bother me is why one of the line is made out of aluminum, and three are with plastic fittings?

Being a tinkered, I won’t simply replace the broken units with factory ones. I’ll make some “metal” fitting and try them out on my car. We also have a 2014 GL550, I guess that one will be next in-line. So we’ll see what happens.
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Old 11-01-2018, 03:51 PM
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Shortly after these lines fail, and they will fail, the heater hose fitting will be next. Ask me how I know... :-/

If you have to make any repairs (like replacing the block plugs that always leak oil) just preemptively replace these lines. As mentioned, just looking at them wrong or working in the area will facilitate their failure.

Last edited by chiromikey; 11-01-2018 at 03:55 PM.
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Old 11-01-2018, 05:28 PM
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Originally Posted by Forrest Gump 9
So with the advice of ItalianJoel and the forum, I dived into the project. Started to unbolt and taking parts out of the engine. Finally I see the culprit, there’re THREE of the plastic ones and they all sit right under the plastic thermostat.

My car is an 2012 with 132k miles, and only the middle one is leaking (it the one that goes to the driver side turbo). While I was looking at the other two, they literally snapped off, lol. The thing that bother me is why one of the line is made out of aluminum, and three are with plastic fittings?

Being a tinkered, I won’t simply replace the broken units with factory ones. I’ll make some “metal” fitting and try them out on my car. We also have a 2014 GL550, I guess that one will be next in-line. So we’ll see what happens.
Exactly, how hard did u find the job to be? sounds like not too crazy od a DIY.. I love DIY's


Originally Posted by chiromikey
Shortly after these lines fail, and they will fail, the heater hose fitting will be next. Ask me how I know... :-/

If you have to make any repairs (like replacing the block plugs that always leak oil) just preemptively replace these lines. As mentioned, just looking at them wrong or working in the area will facilitate their failure.
haha... What and where are these block plugs? I know there is two oil pan screw plugs, and a plastic plug on the back of the drivers side rear head.

Last edited by 5soko; 11-01-2018 at 11:02 PM.
Old 11-01-2018, 05:58 PM
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Originally Posted by chiromikey
Shortly after these lines fail, and they will fail, the heater hose fitting will be next. Ask me how I know... :-/

If you have to make any repairs (like replacing the block plugs that always leak oil) just preemptively replace these lines. As mentioned, just looking at them wrong or working in the area will facilitate their failure.
Yes, as the cars go up in age/mileage we are seeing the breakdown of the cooling system plastic components around the engine bay, the fittings at the false firewall crack, the bottles, the vent lines, the turbo coolant lines. Anything plastic that's been baked by engine heat for 100k miles is ready to be replaced. You can have them snap off just by brushing against them once they are brittle, we end up changing several parts around the one leaking as they all break on removal.
Old 11-01-2018, 05:59 PM
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Originally Posted by 5soko
Exactly, how hard did u find the job to be? sounds like not too crazy od a DIY.. I love DIY's

haha... What and where are these block plugs?
Coolant lines should take you 4-5 hours if you haven't done them before, most of the time is moving components to gain access to the lines themselves. If you have an oil cooler the lines for it must move also where they meet the housing.
Old 11-01-2018, 07:12 PM
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Originally Posted by ItalianJoe1
Coolant lines should take you 4-5 hours if you haven't done them before, most of the time is moving components to gain access to the lines themselves. If you have an oil cooler the lines for it must move also where they meet the housing.
So, when you replace them do you do all four lines? Or just the three platic ones?
Old 11-02-2018, 02:43 PM
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Originally Posted by Forrest Gump 9


So, when you replace them do you do all four lines? Or just the three platic ones?
Since we are usually doing them under warranty, we do the ones that are broken. If the other side breaks when you separate them in the front of the engine, they all get done. If they come apart ok and can be re-used, they will be.
Old 11-04-2018, 07:27 AM
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Originally Posted by ItalianJoe1
I try where I can. I am a DIY guy at heart, and even being a dealer tech hasn't given me the attitude that people shouldn't fix their own cars if they are willing and capable.
You are a unicorn guy - wish I lived closer since you would then be my mechanic!
Old 11-04-2018, 07:55 AM
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Originally Posted by ItalianJoe1
No, the plastic where it goes into the engine/turbo cooks, there's no way to protect it from the heat, it is just a poor design. Shouldn't be a plastic part with the environment it's in, but that's the way all manufacturers are going now. Plastic coolant parts fail at early mileages no matter what.
And this is still on our "normal" design. I bet the newer style "hot V" engines will have twice the trouble over time....
See this video - esp at 1.40, and imagine anything plastic anywhere close to this configuration....

Old 11-04-2018, 08:03 PM
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Originally Posted by FastWgn
And this is still on our "normal" design. I bet the newer style "hot V" engines will have twice the trouble over time....
See this video - esp at 1.40, and imagine anything plastic anywhere close to this configuration....

Crazy hot V AMG test
You have NO idea. I've pulled fuel rails out on those new engines... when they are 40-50k miles and have issues, everything will be breaking when you touch it.
Old 11-08-2018, 08:47 PM
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Hmmm no leaking coolant yet @ 103k miles, cant wait to do this soon lol!!! Might as well replace/rebuild the turbos whenever the issue occurs. Thanks for the info! Next to the m113k I am pretty impressed with the m157 in terms of reliability, if only the spark plugs didnt get wrecked so quickly when tuned.

Last edited by Mikeki7; 11-08-2018 at 08:56 PM.
Old 11-08-2018, 08:54 PM
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Originally Posted by Mikeki7
Hmmm no leaking coolant yet @ 103k miles, cant wait to do this soon lol!!!
You have a W212 BiTurbo with 103k miles on it? What other major repairs have been needed along the way?

Old 11-08-2018, 09:08 PM
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i drive them all, fast and hard
can someone point these out in a pic, i want to have a look at mine

2012 car 58000 miles...3 months left on warrenty from new....eeeekk
Old 11-08-2018, 09:32 PM
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Originally Posted by RedRacer
You have a W212 BiTurbo with 103k miles on it? What other major repairs have been needed along the way?
I have a w218 but from the top of my head, all the camshaft position sensors needed to be replaced because they leaked oil into the wiring harness. Left the harness for some time but got tired of constantly cleaning the ecu pins so eventually replaced harness as well.
Low pressure fuel pump started to die @ around 90k miles and car would not start, maybe I got unlucky but no big deal.
Gear shifter Park button would not work on rare occasion so the whole assembly needed to be replaced.

I really cant think of anything else major at the moment. Car has been tuned most of its life and still on factory turbos though they are starting to show their age, during dyno runs after letting off throttle I get some white(oil) smoke coming out the pipes. Running turboback downpipes - hpipe - muffler delete and car is strong with a mild dyno tune because 100k miles, currently pushing 582 whp and 708 wtq on the newer dynojet.

Non major stuff / preventative maintenance:
Car tuned eats spark plugs for breakfast...
ignition coils (old ones were still good)
trans + motor mounts
diff fluid
Had to re-adapt the transmission because the clutches are no longer as thick as they used to be and the shifts were jerky.

Next thing I will probably do soon is replace the fuel injectors, high pressure fuel pumps and replace the trans fluid. Overall the car has been good to me and a solid daily driver.
Old 11-09-2018, 11:24 AM
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I have the exact same car and mileage. did you adapt the tranmission at the dealer? did it make a noticeable difference? i get a jerk whenever i shift gears its pretty intense although my passengers find it exhilirating I'm almost positive its not supposed to feel like that...

my turbo coolant pipes are fine right now but might do them as preventive maintenance I think that would be a great time to install turboback pipes because the wastegate on the stock turbos is very restrictive.


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