C219 CLS55 and CLS63, 2004-2010

MBH Official Monster Heat Exchanger release***Dyno!

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Old 08-13-2010, 02:16 PM
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Originally Posted by MBH motorsports
Big big plans. It might just be unprecedented


^ Please hurry! The current options are too limited! I know there must be a very solid solution possible, and there are a lot of W211's that need you!!
Old 08-13-2010, 02:42 PM
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C63, SL55, E55, CLS55, ML63, C55
I'm working on something for the E55 today.
Old 08-13-2010, 06:10 PM
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Originally Posted by MBH motorsports
I'm working on something for the E55 today.
Can't wait to see how that turns out!

CLS version is a beast!
Old 08-14-2010, 09:32 AM
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2003 porsche 996 turbo
Originally Posted by dyno
if you do the first run of the test session (or when weather is cold enough) with stock HE, you should not experience any HP difference.
personally, I have seen that after about 3-5 dyno pulls the ecu pulls timing and lowers boost at least .2 Bars, compared to former runs.
thats my point. you arent adding any hp you are just keeping the power you have for a longer time. my h/e allows me to run longer and make more dyno runs before heat soak sets in but it doesnt ADD any hp.
velocioabstract i agree it allows for less timing to be pulled but again this isnt inc. hp merely keeping the power you have longer.
if you have a s/c engine and add nitrous you are adding power. if the headers installed add 2 hp from non header dyno pulls thats added power. same for a tune vs. oem tune

am i missing something here?

keep in mind hooley im not knocking your h/e. just trying to learn something
Old 08-14-2010, 11:16 AM
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cls 55 or FIAT Coupe T20v-6speed
Originally Posted by 320 dreamer
...
am i missing something here?
this point is well known ..

if we talk real world performance, it's not important your "potential" power maybe early in the morning, but your "actual" power that you can develop at ANY point in time ..
so, as real world is nothing "absolute" but all "relative", if there's something that allows you to develop your entire potential 500HP even after some fatigue, while me not have that thing .. the winner it's you because on that specific occasion you could actually develop more power than me

Last edited by dyno; 08-14-2010 at 11:21 AM.
Old 08-14-2010, 02:03 PM
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2003 porsche 996 turbo
Originally Posted by dyno
this point is well known ..

if we talk real world performance, it's not important your "potential" power maybe early in the morning, but your "actual" power that you can develop at ANY point in time ..
so, as real world is nothing "absolute" but all "relative", if there's something that allows you to develop your entire potential 500HP even after some fatigue, while me not have that thing .. the winner it's you because on that specific occasion you could actually develop more power than me
i completely agree with this statement. my question comes from reading the e55 and sl55 forums all who contend an inc in hp from cooling tanks and larger h/e but never heard this from any s/c v-6 forum.
again just wanted clarification
Old 08-14-2010, 02:45 PM
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You can argue that it doesn't add hp but if you tune for the cooler IAT temperatures you can find a lot of power. I upgraded my H/E because I installed a pulley to increase the boost which as you know increased the heat too. For me the H/C was an inexpensive, almost idiot proof step in the search for more hp. The guys at the local PCA driving school think I have over 400 hp to the wheels. I think it's just that what I have on the dyno is what I have on the track and some cars with 100 hp more on the dyno come down to my level at the track. Keeping the IAT's cool is the first step in safely looking to increase the power. Well, in my humble opinion anyway.

Les
Old 08-14-2010, 03:58 PM
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2003 porsche 996 turbo
Originally Posted by Velociabstract
You can argue that it doesn't add hp but if you tune for the cooler IAT temperatures you can find a lot of power. I upgraded my H/E because I installed a pulley to increase the boost which as you know increased the heat too. For me the H/C was an inexpensive, almost idiot proof step in the search for more hp. The guys at the local PCA driving school think I have over 400 hp to the wheels. I think it's just that what I have on the dyno is what I have on the track and some cars with 100 hp more on the dyno come down to my level at the track. Keeping the IAT's cool is the first step in safely looking to increase the power. Well, in my humble opinion anyway.

Les
actually les the supercooler was 1 of my first mods even before pulleys and tunes. i dont dispute the validity of keeping things cooler longer but as we all know claims of hp inc. sell parts. it seems to be a common thing on the v8 forums and i was just looking for proof of hp inc. never see any
Old 08-14-2010, 04:07 PM
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You wonder how it could add horse power.
The performance gain from a more efficient Intercooler is due to the lower temperature charge of air in the cylinder. Lower tempature = more dense air = more air in charge.

PV=nRT. Where P is pres, V is vol, n is the number of moles of molecules, R is a constant. and T is temperature (in Kelvin).

The state of an amount of gas "like in gases not fuel" is determined by its pressure, volume, and temperature. The modern form of the equation is:
Where p is the absolute pressure of the gas; V is the volume; n is the amount of substance; R is the gas constant; and T is the absolute temperature.
At any one moment in time, P and V are both constants. "In fact, V is always a constant for our engines because the volume of the cylinder is fixed. P would be a constant because the Super/Charger would be maintaining a particular pressure at a particular moment in time." So, it should be easy to see that for any particular moment in time, n varies inversely to T. As temperature decreases, the number of molecules of the air/fuel mixture is increased.
I hope this is explained correctly.

Last edited by Roverron; 08-14-2010 at 04:28 PM.
Old 08-14-2010, 04:54 PM
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cls 55 or FIAT Coupe T20v-6speed
thanks Roverron ... that makes sense for colder temp making more air, hence more oxygen; hence ability to burn more fuel and, finally, Power

still hoping Hooleyboy will find time to answer my questions and enlighten with further real world evidence ..

Originally Posted by dyno
so, are you experiencing less over-heating with your SL55 compared to your bro's CLS55 ?
any other difference ... for example the fan working quicjer and longer ?

and, didn't you try to add in your SL an HE like the one we have at bottom ..

sorry for so many questions, but you having both SL and CLS turns out being an interesting source of info for understanding the difference in design followed by MB : that S-class had both could lead my reasoning to think that MB wanted to save a few $$ with E/CLS, but the fact that SL, which is not cheaper than S, has one only HE is a mistery ..
Old 08-14-2010, 07:45 PM
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Originally Posted by dyno
so, are you experiencing less over-heating with your SL55 compared to your bro's CLS55 ?
any other difference ... for example the fan working quicjer and longer ?

and, didn't you try to add in your SL an HE like the one we have at bottom ..

sorry for so many questions, but you having both SL and CLS turns out being an interesting source of info for understanding the difference in design followed by MB : tha S-class had both could lead my reasoning to think that MB wanted to sove a few $$ with E/CLS, but the fact that SL, which is not cheaper than S, has one only HE is a mistery ..

I haven't pitted my SL55 vs my bro's CLS55 yet. I had my SL on the dyno yesterday. My fan kept coming on. Thats is something I didn't notice with my brothers CLS.

I can do some comparison testing on both cars Thats not a problem.

In the E55 sub-forum, I have a post out summer blend gas here in Arizona. To make a long story short I lost 30whp just from bad gas. Then I spiked my SL's gas with some 109oct race fuel. That seemed to solve the problem of bad fuel, but in the end I was still lower (horsepower wise) than my brothers CLS. When the only mod separating us is a Heat Exchanger.

As for my SL, I haven't tried to do any cooling mods yet. I will be doing that, but the SL is a bit more tricky to find a good location.

Also I would like to add an edit, to the Main description about this Heat exchanger. My brothers car has an aftermarket radar detector that is connected to the front bumber.. Originally I had thought the front bumper bolts that hold the H/E to the bumper were installed to hold only the radar detector.

Turns out I was a wrong and thats a good thing. I had a CLS55 in yesterday for some tires. I stuck my head under the bumper and seen those bolts. So installing this H/E uses all factory bolts and locations. No drilling or tapping is needed to install this heat exchanger. Its a 100% bolt on setup
Old 08-14-2010, 11:03 PM
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Originally Posted by Roverron
You wonder how it could add horse power.
The performance gain from a more efficient Intercooler is due to the lower temperature charge of air in the cylinder. Lower tempature = more dense air = more air in charge.

PV=nRT. Where P is pres, V is vol, n is the number of moles of molecules, R is a constant. and T is temperature (in Kelvin).

The state of an amount of gas "like in gases not fuel" is determined by its pressure, volume, and temperature. The modern form of the equation is:
Where p is the absolute pressure of the gas; V is the volume; n is the amount of substance; R is the gas constant; and T is the absolute temperature.
At any one moment in time, P and V are both constants. "In fact, V is always a constant for our engines because the volume of the cylinder is fixed. P would be a constant because the Super/Charger would be maintaining a particular pressure at a particular moment in time." So, it should be easy to see that for any particular moment in time, n varies inversely to T. As temperature decreases, the number of molecules of the air/fuel mixture is increased.
I hope this is explained correctly.
very concise and explained in a way an old gearhead like me could understand! thank you!
Old 08-15-2010, 08:14 AM
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The question that i would like answered is how are people resolving the static pressure problem in the air to water exchange. The below information has been taken from Wiki to help explain my question. I will be trying to address this problem directly with a easy fix.

Every point in a steadily flowing fluid, regardless of the fluid speed at that point, has its own static pressure P, dynamic pressure q, and total pressure P0. Static pressure and dynamic pressure are likely to vary significantly throughout the fluid but total pressure is constant along each streamline. In rotational flow, total pressure is the same on all streamlines and is therefore constant throughout the flow.

OK now you ask how does this relate to our cars right. Well the pumps we are using to circulate the water are pumps design for flow not pressure what happens when the forward pressure is greater than what the pumps can produce? Answer no flow as the water heats up it expands and gains pressure the "T" they have in the system is not to mix the fluids or to help cool; it is to use the expansion tank of the radiator system to release pressure to maintain flow. The systems are not balanced. Ask anyone who has a rear system what happens when they fill their system to the max with water and do a few runs. Most will leave a few inches of air at the top to keep it from over flowing. The air in there will still cause pressure it just doesnt spill out. When you cool the water down or add ice you are compressing the water because its cold then you heat it up and it expands greatly.

Last edited by Roverron; 08-15-2010 at 08:19 AM.
Old 08-15-2010, 10:20 AM
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Based on the pressure equation, a system that is split could easily develop a pressure that can not be overcome by the pump. In this instance, the flow would simply stop until the pressure dropped, which would not occur as the tempurate continues to rise without circulation, correct?

Solution, same volume pump with higher pressure capabilities. Kind of like: Same Horsepower - More Torque?

Makes sence to me, but I have been bummin' change at the corner, so I am in no position to validate.
Old 08-15-2010, 01:03 PM
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cls 55 or FIAT Coupe T20v-6speed
Originally Posted by MBH motorsports
I haven't pitted my SL55 vs my bro's CLS55 yet. I had my SL on the dyno yesterday. My fan kept coming on. Thats is something I didn't notice with my brothers CLS.

I can do some comparison testing on both cars Thats not a problem.

In the E55 sub-forum, I have a post out summer blend gas here in Arizona. To make a long story short I lost 30whp just from bad gas. Then I spiked my SL's gas with some 109oct race fuel. That seemed to solve the problem of bad fuel, but in the end I was still lower (horsepower wise) than my brothers CLS. When the only mod separating us is a Heat Exchanger.

....

thanks for this further info.

indeed my question was not to compare the efficiency of your newly released HE with the other in SL, but just to understand the reason of the different choice taken by AMG when they decided to put into E/CLS a different HE than in SL.
I know that at this point your brother's CLS has the new HE but maybe you remember how cooling (and power consistency ) performed before in CLS compared to your SL ..
Old 08-16-2010, 07:13 PM
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any pics of the system from the front of the car?
Old 08-29-2010, 11:15 PM
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E55 AMG Kompressor
Originally Posted by MBH motorsports
Because this cars supercharging cooling system is not independent or "split" form the main engine cooling. This Heat exchanger actually was helping to cool the engine.

Coolant temps never reached over 200 degrees F (about 90 degrees C).Thats with run after run and we were hot lapping this CLS on the dyno. In the video the temp above the "Charge temp" was engine coolant temp and that reached 196F or 90C. If I recall, I dont have STAR DAS in front of me
If u had split the system on the cls55 would u have seen more hp gains on the dyno??

maybe you should add the same pump that evosport use in there kit

Will the e55 cooling parts be just a h/e or a full kit like H/E,pump,split cooling and so on

Last edited by Ohbev; 08-29-2010 at 11:26 PM.
Old 08-29-2010, 11:37 PM
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Originally Posted by RRnelcheeze
any pics of the system from the front of the car?
I can get some, but its hard to see.
Originally Posted by Ohbev
If u had split the system on the cls55 would u have seen more hp gains on the dyno??

maybe you should add the same pump that evosport use in there kit

Will the e55 cooling parts be just a h/e or a full kit like H/E,pump,split cooling and so on

I dont like to make speculations on power gains. If anything I've learned... Its best to wait for the results rather than try and predict the outcome. In this case we did not split the system and these results are based on a standard plumbing.

On the E55 I have not decided what I want to do yet. It would be nice to just fit this H/E into an E55, but there are things in the way that make it not possible.
Old 08-30-2010, 01:10 AM
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The question that i would like answered is how are people resolving the static pressure problem in the air to water exchange. The below information has been taken from Wiki to help explain my question. I will be trying to address this problem directly with a easy fix.

Every point in a steadily flowing fluid, regardless of the fluid speed at that point, has its own static pressure P, dynamic pressure q, and total pressure P0. Static pressure and dynamic pressure are likely to vary significantly throughout the fluid but total pressure is constant along each streamline. In rotational flow, total pressure is the same on all streamlines and is therefore constant throughout the flow.

OK now you ask how does this relate to our cars right. Well the pumps we are using to circulate the water are pumps design for flow not pressure what happens when the forward pressure is greater than what the pumps can produce? Answer no flow as the water heats up it expands and gains pressure the "T" they have in the system is not to mix the fluids or to help cool; it is to use the expansion tank of the radiator system to release pressure to maintain flow. The systems are not balanced. Ask anyone who has a rear system what happens when they fill their system to the max with water and do a few runs. Most will leave a few inches of air at the top to keep it from over flowing. The air in there will still cause pressure it just doesnt spill out. When you cool the water down or add ice you are compressing the water because its cold then you heat it up and it expands greatly.
Not an issue for a centrifugal pump since the static pressure is the same on both sides so no matter how much you pressurize the system the pressure is equal on both sides of the pump hence no differential pressure hence no resistance. It is when down stream pressure exceeds the pumps design discharge pressure do you dead head the pump. Or when suction pressure is too low do you risk cavitation occurring on the pump. Both situations very unlikely for us since this is a closed system and the pump is at the lowest point and benefits from all the head pressure of the system. The only concern if absolute pressure is too high and no air to or room for expansion is possible blowing a hose. That is why radiators caps always relief at rated pressure. Sorry to bore you all.
Old 08-30-2010, 06:56 AM
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E55 AMG Kompressor
Originally Posted by MBH motorsports
I can get some, but its hard to see.



I dont like to make speculations on power gains. If anything I've learned... Its best to wait for the results rather than try and predict the outcome. In this case we did not split the system and these results are based on a standard plumbing.

On the E55 I have not decided what I want to do yet. It would be nice to just fit this H/E into an E55, but there are things in the way that make it not possible.
please keep updating how the 55k kit is going
Old 08-30-2010, 12:14 PM
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@silverr1 I am sure that there is a difference of pressure before and after the H/E the restriction of flow plus the cooling of the H/E causes a loss of pressure on the feed side of the pump. The heat is generated on the pressure side and is restricted on the pressure side. I'm not sure if you are just hypothesizing in your statement or you are measuring. I have measured and seen the pressure and flow loss. If you have a split system and you do not vent it out there is no relief of pressure like a radiator cap. If the system created enough pressure and heat I'm sure it would blow a hose. The pressure is not there long enough because it does cool off and lose pressure and return to flowing.
Old 09-27-2010, 01:42 AM
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98 c43, 2004 e55, 1997 toyota supra turbo, 1994 rx7 LS6/T56
So anything on the w211 E55?
Old 09-28-2010, 02:26 AM
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e55 w/LET TUNE Drinks: vodka STRAIGHT Wheels: 19" HRE 547r Mods:FF headers ASP Pulley
infl
Old 07-30-2011, 07:43 PM
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03 e55 amg
Originally Posted by MBH motorsports
I'm working on something for the E55 today.

How is that E55 kit coming along ???
Old 02-02-2015, 06:25 PM
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E55 kit must have been canceled. Bummer.

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