help me 1,4 mille time
i going to buy a kyn filtter , 2dary cats delete and run again for see
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Pump is $89.00 shipped from Diversified Products (734) 459-0130.
Pump is the same Bosch unit used on the C32, with the following two exceptions: The wiring plug is different, and the water outlet and inlet tubes are slightly smaller on the replacement pump. Both of these issues are easily resolved, as described in the following installation steps:
1. Jack up front passenger side wheel, and remove.
2. Remove the roughly 1' x 1' plastic piece that is towards the front of the car in the passenger-side front wheel-well. This entails removing three 10mm bolts in the wheel well, one plastic plug in the wheel well, and two or three plastic plugs under the passenger side of the front bumper. Remove the plastic piece completely (do not try to just bend it to access the I/C pump).
3. You will now be able to see the P.O.S. intercooler pump. It is mounted to the car with a couple of nuts on studs below, and a small bolt in the same region. It has an inlet and an outlet hose, with those stupid spring-loaded hose clamps that are impossible to remove. Try pliers and a flat screwdriver.
4. Once you remove the hoses and the mounting bolts (and the 12v plug), you will now be able to remove the pump and mounting bracket.
5. Remove the metal mounting bracket and rubber sleeve from the old pump (you may need to pry between the sleeve and the pump to loosen the rubber sleeve from the metal) and save them.
6. Now you need to swap the plastic housing piece with the inlet and outlet tubes from the old pump to the new pump, as the new pump has tubes which are slightly smaller (the idea is to move the old inlet/outlet tube piece to the new pump). Unscrew the six star screws holding the outlet and inlet tube housing on the old pump. Remove the plastic piece with the inlet/outlet tubes. Now remove the similar piece from the new pump (gold Phillips screws). Take care, as those gold Phillips screws strip very easily. Now, carefully place the inlet/outlet tube piece from the old pump onto the new pump, taking care to assure that the orange o-ring is properly positioned. Secure the old inlet/outlet housing with the gold Phillips screws.
6. Using two appropriately-sized hose clamps (I tossed those spring-loaded things, and used traditional "screw-adjust" clamps), re-connect the plumbing to the new pump. Tighten the clamps.
7. Use the old mounting hardware (rubber sleeve and metal bracket) and mount the pump just like the old one.
8. Now for the electrical. You will note that the C32 electrical plug to the old pump is completely non-usable with the new pump. The new pump has small spades protruding, where the C32 plug is for very small posts. I cut the plug off of the existing C32 wiring coming to the pump, stripped a 1/4" piece of wire, and used two small female spade connectors, which slid right over the male spades coming out of the pump. I then slathered on some West Marine Liquid Electrical Tape to waterproof the whole thing. Not the prettiest solution, but it works.
9. Refill your liquid source for the pump, and voila. Check (before replacing plastic cover and wheel) by starting car, letting it run for a minute or so, and then turning off. Go over to the right front wheel. You should hear the pump running for 5-20 seconds after turning the car off. Check for leaks.
Hope this helps those of you who (like me) are out of warranty and do not want to pad the pockets of the Stealership.
Thanks to 1FAST for coming up with this idea. Hopefully will save us all some $$$
Last edited by loudandheard; May 16, 2012 at 11:44 AM.
http://www.crossfireforum.org/forum/crossfire-srt6/27150-we-sure-he-water-system-self-burps-itself.html
I'll cut and paste some for the lazy...
The intercooler itself is a naturally occurring airlock. Merely by its location between the cylinder banks and the hoses feeding to/from it, air pockets will remain in the system unless it’s properly purged of its residual air. Neglecting to properly evacuate the fluid circuit will invariably result in higher IATs. Don't ask how I know.
OE intercooler fluid path, with yellow representing the air vent:


AMG’s specified procedure is to activate the intercooler pump via STAR Diagnostics while gently “pinching off” the (red) return hose just above the ‘T’ junction. Direct the vent hose to a suitable container in order to contain the discharge until only fluid (sans air) is observed. Most simply energized the pump with 12 volts DC from an external source to get it spinning.
Shown on an E55:

In the course of events leading to my quest for a better cooling system(s) I have drained the coolant several dozen times over the summer.
All above is true, however I have added a relay and a switch to power on my pump at will when the motor is off. I use it to do some testing but have found that the pump runs all the time you are driving, pretty much anyway. Engine on pump on but you want to be wary of the belts and fan start up, so use the clamp below and save a 911 call.
To bleed the system you partially pinch the return hose as described and drive around a bit and you will purge the air pronto. Just driving will do very little as bubbles will stream forth for a long time.
How do you pinch the hose and drive around with out getting hurt?
TA DAAA, get a hose clamp, open it and slip it around the 5/8" rubber hose below (lower ) than the wye at the i/c tubing as shown(aluminum) and tighten it slightly (pinch hose about1/3 closed - 2/3 normal diameter). THis will add enough restriction to raise the pressure in the hose and force coolant to flow into the recovery tank purging the air more rapidly.
Id do this with the cap loose as it will be cool enough to not need it and the lower pressure will make the bubbles more bouyant (bigger). Take a gentle spin down the street or idle for a while and return the i/c pump will be fully on, doing the purge. Stay out of the moving pieces and parts please.
In checking the flow I added the additional return hose to see the progress of this process (photo attached). I could monitor the purge by noting the clarity of the liquid stream. With my 2 square foot h/e it can take a bit of time.
Remember to loosen the clamp, you can leave it on for next time and with this approach you dont need to have the STAR gizmos.
Enjoy;Woody




