W202 Mirror Fix
#1
W202 Mirror Fix
Just thought I would post this in case someone else has the same problem and does not want to shell out the bucks for a new mirror assembly.
I've had some challenges with a broken passenger side mirror. Somehow, the hook thing that holds the mirror assembly in place broke. Replacing it meant getting an entire mirror assembly (less the cover). That was a bit too pricey (> $200). I figured there had to be a way to fix it. The spring they use in these mirrors is ridiculously strong (would probably work on a suspension somewhere), anyway, my first attempt was to epoxy the hook back on. Didn't think it would work, and it didn't. It did result in the area getting filled with epoxy. I then tried screwing an eye hook into the epoxy. That held for about a month, but the eye hook pulled out of the epoxy. My last fix, and I am confident this will hold is to basically bolt an eye hook through the thing, using a couple of fender washers for support. Here are some pics. A couple of bucks for parts and a couple hours and this should be stronger that original.
I had to grind off the washers so the rubber would fit back through.
Back side picture. No problems with clearance after it is installed.
Assembled, not sure what possessed them to use the monster spring on these mirrors.
I've had some challenges with a broken passenger side mirror. Somehow, the hook thing that holds the mirror assembly in place broke. Replacing it meant getting an entire mirror assembly (less the cover). That was a bit too pricey (> $200). I figured there had to be a way to fix it. The spring they use in these mirrors is ridiculously strong (would probably work on a suspension somewhere), anyway, my first attempt was to epoxy the hook back on. Didn't think it would work, and it didn't. It did result in the area getting filled with epoxy. I then tried screwing an eye hook into the epoxy. That held for about a month, but the eye hook pulled out of the epoxy. My last fix, and I am confident this will hold is to basically bolt an eye hook through the thing, using a couple of fender washers for support. Here are some pics. A couple of bucks for parts and a couple hours and this should be stronger that original.
I had to grind off the washers so the rubber would fit back through.
Back side picture. No problems with clearance after it is installed.
Assembled, not sure what possessed them to use the monster spring on these mirrors.
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SyberTiger (05-18-2016)
#3
MBWorld Fanatic!
Ooh, nice writeup. A little confusing, but i read it too fast. My passenger sideview mirror is also messed up. Hopefully this will help me diy a repair instead of buying a replacement bracket set/assembly.
#4
Let me know if you have any questions. My mirror was just flopping around. Once you have it off, and with the pictures, you should be able to see what I did. I picked up the eye hooks and washers at Home Depot and had to cut a small chunk out of the eye hooks as they are complete, closed circles (cut a small piece of the eye to make the hook). I used a Dremel to grind down the part where the hook broke off of the mirror bracket to make it flat so the fender washer would sit flat under the hook. After having the mirror off the car, the only tools I used where a Dremel, bench grinder, hack-saw and adjustable wrench. Oh, did use a drill to make the hole in the fender washers a little bigger.
#6
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Join Date: Sep 2007
Location: Franklin Mass
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1999 C280 Sport
excellent idea. good pictures and saves big bucks.My mirror broke at the swing arm section and I used a small rill and drilled it out and ran a small nail through it and works like new. It's these small things that save the bucks so we can spend it on something else for the car.
#7
99MBSport:
I'm interested in your fix for the hinge. You are speaking of the brass-colored hinge in Hookster's pictures, correct? Mine also broke near the top end when someone clipped the mirror in a parking lot. I thought of doing the same sort of "drill-&-nail" fix, but it will take a very small drill it seems. What size drill did you use? You used a Dremel perhaps? Did you do the drilling while the mirror was on the car, or off? Any other suggestions? Thanks.
Hookster, nice job on your fix. You're right about that massive spring. When my hinge broke, I had to lessen the tension with a loop of coathanger wire between the spring and its attachment site, so that my mirror would sit relatively straight on the car. Hopefully, I can now do the drill&nail fix for my hinge problem.
I'm interested in your fix for the hinge. You are speaking of the brass-colored hinge in Hookster's pictures, correct? Mine also broke near the top end when someone clipped the mirror in a parking lot. I thought of doing the same sort of "drill-&-nail" fix, but it will take a very small drill it seems. What size drill did you use? You used a Dremel perhaps? Did you do the drilling while the mirror was on the car, or off? Any other suggestions? Thanks.
Hookster, nice job on your fix. You're right about that massive spring. When my hinge broke, I had to lessen the tension with a loop of coathanger wire between the spring and its attachment site, so that my mirror would sit relatively straight on the car. Hopefully, I can now do the drill&nail fix for my hinge problem.
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#8
Junior Member
The spring attachment is broken on mine and I'd like to try this fix, but the mirror is also cracked. The cheapest mirror with the backing plate and 5-pin connector is $182!
RockAuto has a replacement glass for $7.52, but I'm not sure how I would attach it to the backing plate. Has anyone replaced the mirror only?
RockAuto has a replacement glass for $7.52, but I'm not sure how I would attach it to the backing plate. Has anyone replaced the mirror only?
#9
Hookster is right....I used the spring to tow a truck out of a pond, and it wouldn't even stretch :-)
Anyone doing it for the first time should look it up on YouTube, to be sure they understand how to release the mirror cover properly. If you don't do it properly, there is a chance the cover won't snap back on correctly. I am speaking from experience. The rule is, if all else fails, read the instructions, or Don't force it, use a bigger hammer.
Anyone doing it for the first time should look it up on YouTube, to be sure they understand how to release the mirror cover properly. If you don't do it properly, there is a chance the cover won't snap back on correctly. I am speaking from experience. The rule is, if all else fails, read the instructions, or Don't force it, use a bigger hammer.
#10
Junior Member
Thanks to your post I was easily able to fix both the driver and passenger side mirrors at a cost of less than $1. If you own a Dremel tool and a bench grinder it takes so little time. I took some pics too and will post them when I get a chance.
#11
Senior Member
Great post and write-up, hookster!
And he's right, for those of you who want to fix your busted side-view mirrors, that spring that holds the mirror to the body is STRONG! This is a great fix for those of you who don't want to go to a junk yard and pull your own replacement mirror.
I pulled a working mirror from a local Pick-N-Pull yard and replaced the entire internal package, which was much easier and faster than trying to swap out all the moving parts.
Do it. So much better having a properly working mirror.
And he's right, for those of you who want to fix your busted side-view mirrors, that spring that holds the mirror to the body is STRONG! This is a great fix for those of you who don't want to go to a junk yard and pull your own replacement mirror.
I pulled a working mirror from a local Pick-N-Pull yard and replaced the entire internal package, which was much easier and faster than trying to swap out all the moving parts.
Do it. So much better having a properly working mirror.