C32 AMG, C55 AMG (W203) 2001 - 2007

AC compressor pulley replacement

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Old 10-20-2014, 01:02 PM
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W203
AC compressor pulley replacement



Hi All


I would like to know if someone here has tried to "replace" the Pulley on the AC on there 55 before.


I bought a new pulley at the dealer (See picture) and did a bit of DIY, however I did run into a small problem.
I got the sir clip out and unscrewed the funny three hole force transmitting plate off and got the snap ring out. Now this is where I am stuck, in WIS they just say "remove pulley and replace with new one". It would seem that it is a press fit and I don't see in WIS what tool to "make" or order. It would be easy to use a bearing puller when it is on the bench, but WIS states it clearly that you don't have to remove it from the engine.

Is there a special "flat" bearing puller that i should use?


Hope you can help.

Last edited by Design4111; 10-23-2014 at 12:11 AM.
Old 03-14-2017, 06:07 AM
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2006 E350 4Matic Wagon
A/C compressor pulley removal

Originally Posted by Design4111


Hi All


I would like to know if someone here has tried to "replace" the Pulley on the AC on there 55 before.


I bought a new pulley at the dealer (See picture) and did a bit of DIY, however I did run into a small problem.
I got the sir clip out and unscrewed the funny three hole force transmitting plate off and got the snap ring out. Now this is where I am stuck, in WIS they just say "remove pulley and replace with new one". It would seem that it is a press fit and I don't see in WIS what tool to "make" or order. It would be easy to use a bearing puller when it is on the bench, but WIS states it clearly that you don't have to remove it from the engine.

Is there a special "flat" bearing puller that i should use?


Hope you can help.


Design4111,

Can you tell me how you were able to unscrew the 3-holed plate?
Old 03-14-2017, 07:20 AM
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Originally Posted by 2006Merc
Design4111,

Can you tell me how you were able to unscrew the 3-holed plate?


I made a special tool to unscrew the plate (see picture). However, my dealer gave me a good deal on a new AC compressor so I replace the whole unit. Dealer also gave a 2 year warranty, so if things go wrong.


What I found was that the bearing inside the AC unit was going bad and the oil seal.


Furthermore, to get the pulley out you need a special "pulley puller" (see picture).


Sorry I cannot be of any help,
Attached Thumbnails AC compressor pulley replacement-spanner.jpg   AC compressor pulley replacement-puller-extractor.jpg  
Old 03-14-2017, 07:28 AM
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A/C compressor pulley removal

Thanks, I will try and make the tool.

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