C63 AMG (W204) 2008 - 2015

Intake Manifold - Gasket replacement

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Old 05-01-2014, 10:24 AM
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E92 335i / C63 AMG / GSX-R 600
Intake Manifold - Gasket replacement

Does anyone have instructions for removing the intake manifold to replace the gaskets? Can it be a DIY? Are there any other things that can be done once it is removed?
Old 05-01-2014, 02:31 PM
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Yeah it is DYI-able but you need to know what you are doing, know the torque value for the bolts etc...
You will probably need 10 new bolts as well.
Since your intake is removed just throw a supercharger kit back onto your engine
Old 05-02-2014, 12:38 AM
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Originally Posted by abcut973
Since your intake is removed just throw a supercharger kit back onto your engine
I sure wish my wife could believe that one.
Old 05-18-2015, 09:03 PM
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Bumping this because I can't seem to find a DIY on it.
Old 05-18-2015, 09:23 PM
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Not really DIY's but useful nonetheless:

https://mbworld.org/forums/c63-amg-w...d-failure.html

https://mbworld.org/forums/c63-amg-w...d-options.html

I've had new bolts for three months now, will get to the job soon I hope.
Old 05-19-2015, 09:54 AM
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Check if the bolts are lose first.
Old 05-19-2015, 10:03 AM
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Originally Posted by Merc63
Check if the bolts are lose first.
this is a really good point, always check for loose bolts and simple fixes first.
Old 05-19-2015, 10:19 AM
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I had the CEL come on when traveling from ATL to CHS over the weekend for the typical 2187/0171 codes (the light has since disappeared without having to delete the codes). I am going to start with the cheapest options first. Clean MAF/Check Bolts/leak test/PCV Replacement/Gasket Replacement and see if I can nip it in the bud.

Car runs fine with no abnormal idle or fuel consumption.
Old 05-23-2015, 02:50 AM
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Being that I'm doing some distance driving this weekend and that I couldn't remember whether I checked the intake manifold bolts when I changed plugs in Dec I decided to do that tonight. I'm glad I did. Every bolt was slightly and evenly loose. I didn't use my 1/4" torque wrench in the absence of a post-TTY torque spec but used a ratchet with a 9" handle. Each bolt was tightened about 12º-15º by feel, but resistance builds very quickly and when you feel it, simply stop. Use a light touch. Based on this experience IMO a check at every air filter change makes sense and may forestall a major repair.
Old 05-23-2015, 08:07 AM
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Originally Posted by bhamg
Being that I'm doing some distance driving this weekend and that I couldn't remember whether I checked the intake manifold bolts when I changed plugs in Dec I decided to do that tonight. I'm glad I did. Every bolt was slightly and evenly loose. I didn't use my 1/4" torque wrench in the absence of a post-TTY torque spec but used a ratchet with a 9" handle. Each bolt was tightened about 12º-15º by feel, but resistance builds very quickly and when you feel it, simply stop. Use a light touch. Based on this experience IMO a check at every air filter change makes sense and may forestall a major repair.
How many miles did you have when you swapped out the plugs?
Old 05-23-2015, 01:42 PM
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Originally Posted by Sincity
How many miles did you have when you swapped out the plugs?
44k+? Plugs can go much longer than that.
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