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Max of 11-12 lbs of Boost. What's wrong

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Old 10-26-2016, 05:24 PM
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2014 CLS63 S
Max of 11-12 lbs of Boost. What's wrong

Have a 2014 cls63S. Installed k&ns and deleted cats and resonator, changed plugs. Car seemed not to run as strong so scanned it. Only codes are efficiency for the cats. Any ideas what it could be? I've also deleted codes and installed o2 spacers so light hasn't come back on.

also is on stock tune.

Last edited by TTMerc; 10-26-2016 at 05:25 PM. Reason: Added info
Old 10-26-2016, 06:49 PM
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2014 E63s amg 4matic, 2009 C63, 2006 E55 AMG , 2001.5 AUDI S4 stg 3+ w/meth
you are getting efficiency code because you dont have cats now ...When the oxygen sensors have a reading that is similar to each other, it is an indication that the catalytic converter is not working as efficiently as it is intended... obviously yours are going to read same pre and post cat now since there is no cat to change the reading
Old 10-27-2016, 11:24 AM
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Yes I understand the code I've cleared the codes and the car still only makes max of 11lbs which I've checked multiple ways. Thinking possibly the pressure sensor got gummed up from the K&n oil? Not sure where that is located. I pulled the iat sensor and it was covered in oil. Ive since also cleaned the turbos and intake which did help idle and throttle response but still minimal boost and the power is down. How would I check the boost modulator thing on top of the motor? Any other things to check?
Old 10-27-2016, 12:12 PM
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2014 E63s amg 4matic, 2009 C63, 2006 E55 AMG , 2001.5 AUDI S4 stg 3+ w/meth
do you have logs ?
Old 10-27-2016, 12:12 PM
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OK then next step would be is to put the car on the dyno to see what power it makes.
Old 10-27-2016, 02:05 PM
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I do have some logs. What parameters would you like to see? I'm going to log again today. Yeah guess I could dyno the car but I've taken it to the track which is kind of a dyno. Trapped 95mph in the 1/8. I think it can do better bc my 550 trapped 91.
Old 10-27-2016, 02:50 PM
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2014 E63s amg 4matic, 2009 C63, 2006 E55 AMG , 2001.5 AUDI S4 stg 3+ w/meth
Originally Posted by TTMerc
I do have some logs. What parameters would you like to see? I'm going to log again today. Yeah guess I could dyno the car but I've taken it to the track which is kind of a dyno. Trapped 95mph in the 1/8. I think it can do better bc my 550 trapped 91.
fuel pressure, timing, LT/ST fuel trends, boost, iat, throttle position, rpm, mph
Old 10-27-2016, 10:36 PM
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Did some more troubleshooting. Im thinking its an boost Actuator, vacuum, or the actuator on the turbo stuck on one of the turbos. I pulled off the driver side vacuum going to the nipple on the actuator located on the turbo and plugged the vacuum hose. Drove a bit and would hardly make any boost. Plugged driver side back like normal and did the same to the passenger side. Went for a drive and the car actually felt pretty decent and logs showed about 12 pounds. I looked at the rods going from the actuator to the turbo and they are in different positions pics are below. Moving the rods with pliers it seems like they are really sticky should they move easily?
Attached Thumbnails Max of 11-12 lbs of Boost. What's wrong-passanger-side.jpg   Max of 11-12 lbs of Boost. What's wrong-driver-side.jpg  
Attached Files
Old 10-27-2016, 11:57 PM
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This platform have issues with cat protection mode on OEM tuned cars without cats?
Old 10-28-2016, 01:03 AM
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Not sure kind of what I'm trying to figure out because even with the light off its still occurring. I'm missing about 6lbsof boost and it doesn't look like its pulling timing
Old 10-28-2016, 01:58 AM
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Originally Posted by TTMerc
Did some more troubleshooting. Im thinking its an boost Actuator, vacuum, or the actuator on the turbo stuck on one of the turbos. I pulled off the driver side vacuum going to the nipple on the actuator located on the turbo and plugged the vacuum hose. Drove a bit and would hardly make any boost. Plugged driver side back like normal and did the same to the passenger side. Went for a drive and the car actually felt pretty decent and logs showed about 12 pounds. I looked at the rods going from the actuator to the turbo and they are in different positions pics are below. Moving the rods with pliers it seems like they are really sticky should they move easily?
couple of things 1. where are you located as ambient is only 14.7 psi at sea level (with that i see you boosting up to 11.5psi). 2. you seem to be only in lower gears with max speed/ rpm combo of 53mph/ 5421 rpm and from i have seen max boost happens in higher gears (part of torque limits in lower gears)

I would trying to find a long on ramp to highway to log and as you are getting on do a good run up to around a 100 mph or so WOT the whole way.. there is one by my house that is pretty long getting onto the expressway that i use to log and i can reach 130mph before getting onto the highway, so basically its a closed course straight away... find something like that and log to 100+mph

does your logging app have calculated boost option? I used that on mine and works better than map- atm

also in general total fuel trims (stft+ltft) should be no more than +/-10%... on bank2 at wot you are hitting ~-11 on your log for more than one instance... so the ecu thinks the afr is too rich so its taking out fuel to return STFT control to the correct range. 3 things i can think of are Not enough air is reaching the cylinder, More than the requested amt of fuel is reaching the cylinder, or o2 sensor is reading incorrectly.

this leads me to wonder if you were retuned for removing your cats or what was the rationale on stock tune?

Last edited by gaspam; 10-28-2016 at 02:02 AM.
Old 10-28-2016, 06:24 AM
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Thanks for the insight I will post some high speed runs. I am in Texas so not very high above see level. The car is still on stock tune. I wonder if maybe a small exhaust leak? I've checked all the vacuum lines etc for leaks and didn't find any. What about the actuator control arms being difficult to move would that effect anything if they weren't able to open or close all the way?
Old 10-28-2016, 08:04 AM
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hey just wondering if you logged your boost before you put the K&N filters in or did you start checking after when you got your cel
Old 10-28-2016, 08:16 AM
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No I had the k&ns ready to go on when I bought the car. Drove without them about 2 days car pulled very strong. When I put the k&ns in the bags had oil in them but figured since the car doesn't have a MAF it would be ok. The oil got all the way to the lower and upper pressure sensors and iat sensor. It made for rougher idle and hesitation but not enough to throw a light. The light only came on after the cats so then I scanned the car. Hope that answers your question.
Old 10-28-2016, 08:31 AM
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What is a stock cls63s supposes to do in the 1/8?
Old 10-28-2016, 09:58 AM
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In good weather I'm thinking 7.3x @97
Old 10-28-2016, 10:06 AM
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Where in Texas are you?

The actuator arms are spring loaded and are pretty hard to move around.
Old 10-28-2016, 11:19 AM
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I'm in Dallas area Shardul! These arms seem to catch as they move like hitting something almost. Going to get a vacuum pump and see if they have full movement and also see if I can check the boost actuator solenoid. I pulled all plugs and checked them only found one that looked a bit wet. it was the back driverside. Would that be bank 2? Cylinder 8?
Old 10-28-2016, 02:25 PM
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Cylinder 8

You can use a small hand help brake bleeder pump to to check the movement.

Also connect the car to DAS and check if it has and soft codes stored in the ECU and clear them.
Old 10-29-2016, 02:13 AM
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Used a hand held vacuum pump and both worked fine. attached some other logs. also cleared codes even perm codes.
Attached Files

Last edited by TTMerc; 10-29-2016 at 12:28 PM.
Old 10-29-2016, 02:27 PM
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Ive tested all components and all are working as they should so this makes me think its a problem mechanically. The length and position of the rods going from the vacuum actuator are much different. Is this the case on all m157? can anyone compare my pics above to theirs?
Old 11-08-2016, 12:53 AM
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Anyone have any insight into this? even tried to bypass the boost actuator by having the vacuum going to the wastegate actuators constant. Still will not show more than 11 pounds.
Old 11-08-2016, 09:36 AM
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I have some M157 turbos on the bench will look at them today
Old 11-08-2016, 10:46 AM
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That would be great I've checked all vacuum sources for leaks etc. the only thing I haven't or can't check is the other MAP sensor that's under the plenum almost on top of the TB. Anyone have any tricks to remove that one? I really want to seeing how my other MAP sensor on passenger side was very gunked up. I can also hear a slight hisss from back of motor was thinking it was just idle air. I've checked and replaced the Evap hose going to manifold on drivers side but there's another on passenger side that goes into the head I wonder what that one is
Old 11-08-2016, 10:53 AM
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You try putting your stock filters back in?


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