190E Sensor Level Help!!
I just recently bought myself a '84 190E 2.3 which comes with its issues. I took it to a MBZ dealership to look it over and they say I need a Fuel Level Sensor as the car died on me because of no gas while gauge was still reading about a quarter tank left. Upon doing research, I was able to find 3 different part numbers but are worded differently and I am not sure which to get in this situation. #2015420304 is listed as the Fuel Tank Sending Unit but if you add a 64 at the end (#201542030464) I come up with a Gauge Sender Unit and then finally the last part number I found was #2015420104 which shows as a Fuel Level Sensor. I understand the last number is in the name of which I was told to get but different mechanics provided the first two-part numbers and say THAT'S the part I need. If I can just have clarification on which is the correct part, it would be greatly appreciated as finding anyone who works on these cars in Los Angeles is already showing to be a struggle!




However let take a step back. What is wrong with your sender unit. Let me guess:
(1) The gauge is jumpy across the range. sometimes or always shows zero
(2) The warning light does not even light up on empty (so you ran out of gas)
If so, the solution to this is to first obtain the two O rings necessary (to seal against the tank) to be replaced from the dealership.
Then to take your sender out to clean the built up gum around the contacts carefully. It is a 15 minute job.
You can use a cotton swab and ball and break parts cleaner or electrical contact cleaner to to so. Make sure you clean the base where the "empty" contact is.
You can also save yourself $200 or the trouble to find a sender for the very early production model year.
-Cheers!
If you have a truly busted sender, you can ignore my comments.
-Thanks!




So the car started after you fueled up?
Hopefully the car has been in southern California all it's life so the corrosion would be at a minimum but that is a strong function of where it was kept and whether it was close to the pacific coast or not.
If you come to the conclusion that all you need is just the fuel sender, whether it is new or just cleaned you will need the o rings in the following picture. Straight out of my 36 year old parts book.
Parts are labelled 29 and 32. Dealership will have them. You will have to clean the aluminum surfaces, otherwise you will get a fuel leak on a full tank.




We can help you here if you are DIY'er. If not it will be difficult and expensive.



