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Step by step instructions for do-it-yourself repairs
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List of faults that occur after disconnecting battery...




but the main complaints I hear from noobies after re-connecting a battery is
re-sync of the windows & sunroof / panoroofs.
maybe Dean (Scorchie), Steve (MBenzNL), & Sunil (SunMan) could shed some more light on what really happens when you disconnect the battery.....
================
There is a severe risk of blowing the rear SAM (fuse box) when you reconnect. The rear SAM controls the following -
1/ Lock / unlock signal from the rear window.
2/ Braking lights
3/ Radio
4/ Rear window heating
5/ Alarm
6/ Parktronic
7/ Voice control
8/ 12V outlet
Plus a few more variants according to model.
It is recommended in the most recent methods to unscrew the assembly and remove the 200 AMP power feed into the rear SAM before installing the new battery. IT is simple to remove, just press two clips and pull back.
To unsrew you need a T30 tool. About 200 mm long so it can reach.
The front SAM tends to be more robust but it can be said that the same does apply. It takes a few minutes more but it saves risking major amounts of headache and having your car towed away.
Some have tried to use a battery charger to keep the car alive - doesnt work.
SECOND MAJOR POINT
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After trying to start the car on a flat battery most people are prone to leaving the key in the ignition. When you leave the key in the ignition and reconnect power the rear SAM blows instantly.
THIRD MAJOR POINT
=================
2000-2002 W203 rear SAM modules were prone to being unable to boot up again when powered down. The car would run fine for several years and get a new battery and then for no reason at all the rear SAM would not operate again.
WHEN DISASTER STRIKES
===================
- no locking features
- malfunctions in cluster
- errors galore in DAS
- cant start
- limited amounts of lighting internally or outside
Last edited by benzmodz; Dec 23, 2005 at 05:05 PM.




The following problems happened after the battery disconnected:-
1. Folding mirrors no longer folded automatically after the car is locked as it always does before changed the battery.
2. One of the bi-xenon headlamps started to blink and even off and on intermittently'.
3. Parking assitant - folding mirror angle faces downward when in reverse gear - this feature also vanished ( even the menu setting is correct )
but the dealer managed to resume this feature
My MB dealer told me , last week they could not fix above 1 and 2 problems until they can replace a signals processing circuit which takes at least a week to deliver.
Will keep you posted.
cnt





The Best of Mercedes & AMG
I didn't replace the battery, but my headrest stopped working. They power up/down if the seat is all the way forward. But not in the driving position.
How do I re-sych the headrests?
#1......WARNING for ESP no available will come up...it should go off after 5 min of driving.
#2......Window/sunroof failure/auto feature not working, etc........(windows).....put all windows down, and then put all 4 up at the same time and hold the window up buttons for an extra 15 seconds without letting go. this should reset the suto up/down feature. (sunroof).....open all the way. then shut and hold shut just like the windows, should reset this as well.
ABS FAULT
ESP OFF
TeleAide SOS FAULT
D2B Disconnect
PHONE ERROR
.....I ran the car for about 20 minutes at idle then took it out for a drive. For testing purposes, I hit the wrench icon button under the console lid and even though I had the TeleAide messages and phone error, TeleAid activated and made the call.
The woman I spoke with instructed me to pull off the road and stop, let the car idle - she sent a reset command instructed me to turn the car off (when I got to my destination), let it sit for at least 15 minutes and then start it again. Upon restart, all the error messages cleared and it saved me a trip to the dealer.
Did Microsoft design this OS? Why does this sound like XP-SP2.
Last edited by Rick; May 1, 2006 at 04:30 PM.
ABS FAULT
ESP OFF
TeleAide SOS FAULT
D2B Disconnect
PHONE ERROR
.....I ran the car for about 20 minutes at idle then took it out for a drive. For testing purposes, I hit the wrench icon button under the console lid and even though I had the TeleAide messages and phone error, TeleAid activated and made the call.
The woman I spoke with instructed me to pull off the road and stop, let the car idle - she sent a reset command instructed me to turn the car off (when I got to my destination), let it sit for at least 15 minutes and then start it again. Upon restart, all the error messages cleared and it saved me a trip to the dealer.
Did Microsoft design this OS? Why does this sound like XP-SP2.
So my advice is if you have a flat battery or have to replace it, don't get too concerned about error messages until you've restarted the car as most seem to resolve.
I bought a MB replacement, took it home to the garage and did two things that I think helped. First, I moved the hood to the full vertical position (red button on driver's side hood prop), and then I removed the battery bracket before disconnecting the battery. The bracket is on the engine side of the battery, down low. It needed three socket extensions to get to the 13mm bolts. The idea was to minimize the amount of time the battery(s) were disconnected.
Only then did I loosen the battery terminal clamps. Neg, first, then Pos. Lift old battery out immediately (straight up, hood out of way), and immediately drop the new one in, install Pos clamp then Neg. The wires were unconnected less than 90 seconds. Reinstall battery clamp and cabin filter. done in 10 minutes.
Viola, no radio reset, fuel gauge problem or dead SAM module (the main worry). I did get the ESP MFD error (turn lock to lock fix), and I had to rezync just one of the windows and the sunroof. But that's it. I was relieved.
BTW, you should check with your dealer if they accept MB Club membership discounting. (MBCA.org $45 per year.) My $120 battery cost only $93, saving nearly half the membership fee immediately. I'm learning to always ask the parts dept what the MBClub price is on every potential purchase.
Press the defrost button and recirc. button at the same time... The flappers should cycle for up to 30 seconds then stop. if they keep flashing for an extended period of time it means they cant all normalize due to a faulty stepper motor or linkage (usually the latter). Pressing the button will usually work if you just replaced the battery or something yourself and dont have access to a SDS (and all your motors/linkages are fine).
When I drove away, it seemed to drive fine at first. But then something started flapping in the A/C area behind the dash. I figured it was because the battery was supposed to be bad. So I ran out and bought a new battery and replaced it myself (the dealer wanted $180 to put in a new battery, I bought one for $85 and put it in myself). But the clicking noise was still continuing after I replaced the battery.
So I surfed the internet to find out about the clicking noise. Most every site said it was a faulty stepper motor or broken flap in it. They said to take it to a dealer and have then take the dash appart and fix it. It would cost them around $700-800. But I figured it only started after the service, so it must have been something THEY did.
You said to resync Climate Control by pressing the defrost button and recirculate button at the same time. I did that and it brings up 2 different codes. At first it shows a "0" & "55; then it changes to "0" & "57".
Should I stop on one of those codes for my particular model of car??????[/
Or how does it work? Shoud I do it when the car is running or stopped? Do you know if I push any more buttons? And do you know if there is any website listing all of the codes for my car?
I think it might be fixed, but don't know if the code is correct for the car and if it might cause any problems if it's on the wrong code.
Thanks
The clicking noise is a known issue with weak parts within the stepper flap (the gearing can strip). It's a mechanical issue, not electronic. When mine broke, it did not throw any codes. It was replaced under warranty, but I see yours is a 2001 and probably is out of warranty.
Does it really make a significant improvement to the stability of the electrical current?
I accidentally disconnected the positive before the negative connector...
Now here's the problem:
trunk wont open
lock system is screwed
lighting is also weird
my gas gauge isnt working...
Am i going to have to face a $320 bill like gmzc320 ??? is there any chance of it just being sumthing else???
Turns out the rear SAM, fuel pump and some connector are dead and they're replacing it all under warranty (I'm so glad I paid for the extended warranty!) It worries me that there are so many issues with simply replacing a battery on my car....
Andy in San Diego
02 C230K (Die Silber Kugel)
I bought a MB replacement, took it home to the garage and did two things that I think helped. First, I moved the hood to the full vertical position (red button on driver's side hood prop), and then I removed the battery bracket before disconnecting the battery. The bracket is on the engine side of the battery, down low. It needed three socket extensions to get to the 13mm bolts. The idea was to minimize the amount of time the battery(s) were disconnected.
Only then did I loosen the battery terminal clamps. Neg, first, then Pos. Lift old battery out immediately (straight up, hood out of way), and immediately drop the new one in, install Pos clamp then Neg. The wires were unconnected less than 90 seconds. Reinstall battery clamp and cabin filter. done in 10 minutes.
Viola, no radio reset, fuel gauge problem or dead SAM module (the main worry). I did get the ESP MFD error (turn lock to lock fix), and I had to rezync just one of the windows and the sunroof. But that's it. I was relieved.
BTW, you should check with your dealer if they accept MB Club membership discounting. (MBCA.org $45 per year.) My $120 battery cost only $93, saving nearly half the membership fee immediately. I'm learning to always ask the parts dept what the MBClub price is on every potential purchase.
No problem at all

Windows: Pano roof: Place the key to position 2, hold pano roof button DOWN for 30 seconds. it's ok now.
Windows: hold the driver side window button up for 30 seconds. It's ok now.
ESP or ABS not working: (work it for some minutes on dyno mode and then on normal mode): turn the key to position 1, press reset button UNTIL you hear a Beep, on the left side of the steering wheel push the lower right button and then use the up down arrow to get to dyno mode screen and press +- keys to set the mode. start the engine and work it for some minutes.
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Last edited by ZAKON; Feb 12, 2007 at 06:48 PM.








