W203 is Legend !
It is now classic design .for my thoughts W203 is Legend in all Mercedes's History.
Plastic breaks and allows energy to travel through it, metal crunches and absorbs energy while its passing, which do you want?
Can anyone confirm this?
Most of time it comes down to just plain and simple economics, an old design costs more to manufacture and with most car companies run by bean counters, the bottom line is the gospel. With advances in new materials, hi strength steel, and manufacturing processes, many of the components or pieces needed to make a structure can be combined or eliminated resulting in lower raw material costs, and labour to put it together ect. They want to make as big as possible the margins.
I remember taking apart my bumper structure in my 1986 Mazda 626 turbo, the amount of screws and various materials and components to make up the complete item is mind-boggling. Today's modern car is much simpler with many of the components moulded in and instead of multiple rows of plastic egg crate blocks linked together it is replaced by a simple styrofoam piece.
We all heard of the term over-engineered, todays cars companies objective are to make it as cheaply and simple as posible yet providing a similar performance.
Here is a real world example: take apart a 1980's VCR and compare it with one made today (the same can be done with a 1990's DVD player and new one) You will notice that many of the parts have been eliminated and although the electronics do more, the IC boards have fewer things on them as many of the chip serve to do multiple functions.
The other reason is marketing, sales peak in the second year of production and then fall until there is a minor face lift but that lasts for 1 year and then it is down hill from there. By coming out with something that looks better or flashier, we feel the urge that we must need it and that old is boring and tired. It is funny that the second highest purchase item that we spend money on is replaced more often than our appliances in our home or the bed we sleep on, not to mention a lot of our clothes or the tv we watch. Car companies got us by the short and curlies



