C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

New Intercooler Install

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Old Sep 25, 2002 | 08:08 PM
  #1  
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w203 c230K 2002
New Intercooler Install

I got the final design of the new intercooler in yesterday. The install was right on with no clearence problems. I have not Dyno'ed the car yet but I can feel a big diffrence above 3500 rpm.

Randy
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Old Sep 25, 2002 | 08:08 PM
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w203 c230K 2002
More pic's
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Old Sep 25, 2002 | 08:09 PM
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w203 c230K 2002
One more
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Old Sep 25, 2002 | 08:40 PM
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Originally posted by C230Jeff
When can we have the CAI and and for how much?
Should I price the kit with all of the claps hoses ect or just the I/C? The CAI , and tubes, are close. I will ppost when I have them.
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Old Sep 25, 2002 | 09:48 PM
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nice job!!!
How much is it?? I am interested...
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Old Sep 25, 2002 | 09:52 PM
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2.3 only or will it play with the new 1.8 kid on the block?

Dyno?

Please post!!
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Old Sep 25, 2002 | 09:58 PM
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looks good. i would like to see a pic of it on the car with the bumper on, and the car on the ground. does it look any different? is it closer to the front?
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Old Sep 25, 2002 | 10:02 PM
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Nice job. Can't wait to hear about the prices and if it will work with the 1.8.

Erik
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Old Sep 26, 2002 | 12:36 AM
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Hello renncpe, do you think that can the new intercooler offer another 20 or more hp?
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Old Sep 26, 2002 | 08:14 AM
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Ummm does it show on hte outside of the car (honda style) or is it a sleeper?
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Old Sep 26, 2002 | 08:36 AM
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Enze6997

It mounts behind the bumper if you look you can see the diffrence throught the grille, but it is not Honda like in that it does not look like the bumper it's self.


kw230

With the intercooler alone I dout I'll get 20 HP it would be a nice suprise. If I got a solid 10 and a longer power band I will be very happy. The coupe's power falls off the faster the S/C spins because of the extra heat porduced at high RPM's from the S/C. The intercooler will make it more effecent in the higher range. If you run tree dyno's back to back you will lose 8 HP or more from cold to hot operation. This will help in extended runs like autoX ect. Before the longer you would run the slower it would get. the larger intercooler has an thermal advantage over the high rpm heat from the S/C.

BlackC230Coupe

I'm debateing removeing the grille from in front of the bumper it is 1 1/2 in closer to the front now

Peet

I do not know about the 1.8 yet I will try and find out

C230Jeff and others

I should have the priceing today getting the parts list priced out. It will be available for order in a week.
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Old Sep 26, 2002 | 08:40 AM
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Looks like a nice unit Randy. Can it be installed without removing the bumper?

Do you plan on offering a combo package deal: Pulley, chip, intercooler? Please keep the price reasonable. You'll make it up on volume.
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Old Sep 26, 2002 | 08:51 AM
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Originally posted by avlis
Looks like a nice unit Randy. Can it be installed without removing the bumper?

Do you plan on offering a combo package deal: Pulley, chip, intercooler? Please keep the price reasonable. You'll make it up on volume.
Maybe but I like to take it all off so you can really see what is going on. It is not hard to remove the bumper cover 30 min extra and the job gos very smoth that way.

Yes there will be a package deal I'm trying to covence the guys we can make it up on volume

Randy
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Old Sep 26, 2002 | 10:30 AM
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Nice. Could you post a picture of the stock intercooler? Thanks.
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Old Sep 26, 2002 | 03:26 PM
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renncpe, have you developed a full ricer-style CAI pipe for the c-coupe yet? Because I'm sure the combination of CAI and intercooler will yield very respectable gains.
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Old Sep 26, 2002 | 03:59 PM
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Originally posted by renncpe

BlackC230Coupe

I'm debateing removeing the grille from in front of the bumper it is 1 1/2 in closer to the front now

If u do decide to remove that grille i would like to see pics of it. I think it may look good to see the intercooler. Some may call it ricey but it may look good. I think u should try to take it off, i am sure it cant be to hard to put back on if it does not look good.
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Old Sep 26, 2002 | 04:10 PM
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Originally posted by preyx
renncpe, have you developed a full ricer-style CAI pipe for the c-coupe yet? Because I'm sure the combination of CAI and intercooler will yield very respectable gains.
I have talked to a guy that is close to a full pipeing kit for the S/C and intercooler and air box. From what I understand it could be ready in a week or so.

R
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Old Sep 26, 2002 | 04:16 PM
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Originally posted by renncpe
I have talked to a guy that is close to a full pipeing kit for the S/C and intercooler and air box. From what I understand it could be ready in a week or so.

R
Keep us informed about it.
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Old Sep 27, 2002 | 06:20 PM
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well....lets say you get the FMIC, pulley, and just some other misc bolt ons...what are you all doing to make sure the A/F ratio is up to par?
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Old Sep 27, 2002 | 06:30 PM
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I would be really interested in a CAI & Intercooler package purchase if the price was right. Any idea on a price for these 2 together.
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Old Sep 27, 2002 | 07:02 PM
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Originally posted by benzy230
well....lets say you get the FMIC, pulley, and just some other misc bolt ons...what are you all doing to make sure the A/F ratio is up to par?
The ECU has a fuel corrective option (Stage 1, 2, 3) that increases fuel quantity during the static settings at WOT and idle, the rest of the time the ECU monitors various sensors to adjust the a/f ratio. I don't know of anyone that has actually dyno compared the results (power as well as a/f) but it's promising. The current mood on the board is that Stage 2 is the way to go.

When you did the s/c pulley, did you use a pulley remover to remove the pressed on pulley and insert it with a pulley press/inserter? I'm curious because that seems to be the way it's done on Pontiac's, also with an Eaton s/c pressed on pulley. If that's the case it could open up opportunties for the new 1.8 motor.
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Old Oct 1, 2002 | 10:50 AM
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Originally posted by Buellwinkle
The ECU has a fuel corrective option (Stage 1, 2, 3) that increases fuel quantity during the static settings at WOT and idle, the rest of the time the ECU monitors various sensors to adjust the a/f ratio. I don't know of anyone that has actually dyno compared the results (power as well as a/f) but it's promising. The current mood on the board is that Stage 2 is the way to go.

When you did the s/c pulley, did you use a pulley remover to remove the pressed on pulley and insert it with a pulley press/inserter? I'm curious because that seems to be the way it's done on Pontiac's, also with an Eaton s/c pressed on pulley. If that's the case it could open up opportunties for the new 1.8 motor.
yes..i am pretty sure thats how rob did it....i was kind of left in the dark on a lot of things as he really didnt want "me" to figure everything out....i think i posted what happen between him and i...i had some big plans and ideas....but he didnt want them to get out..oh well..his loss huh
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