M271 HEADERS Alternatives/User Opinions
My question is, Im hoping to find an exhaust shop and have them custom make me a set of headers and maybe weld on some race cats. Would the gains from the custom headers be anywhere close to the gains acquired from Kleeman, Carslab, MGheaders? Would it damage my car in any way? (this is just for the headers and cat only). How much do you figure a custom header manufacture at a private exhaust shop would cost me? Would the gains at least be better than STOCK?

(PS: I hear the stock headers in the M271 were poorly designed)
I just want a bit more power in the lower RPMs of my M271 without spending alot of money.
For not spending alot of $, Im hoping to get custom headers, race cats then get my car tuned by SI.
Any suggestions/criticism/options/advice would be MUCH appreciated. Thank you!

I personally received an email from Brad at Evosport basically telling me pulleys wouldn't have much of an affect on the M271 engine.
Last edited by Wing689; Jun 24, 2008 at 05:26 AM.
Would you buy a kit that offered +20 hp/tq at 3K rpm, yet only +5 hp/tq at 5K rpms? Probably not, yet that's the reality of the ECU that limits the M271.
What Brad@Evosport is telling you is that he could not justify producing performance mods for the M271 cause the high end HP/TQ is limited by the ECU, and they were unable to crack the ECU.
Kleemann solved that, kinda, with the K-Box to fool the ECU. JP/Drex have solved that, kinda, with larger injectors and a new fuel map. Both solutions have yet to unlock the true potential of this engine cause you can only fool the ECU so much.
Personally I don't drive at 5K rpms, more HP/TQ at 2-4K is best. Yet if you're doing it to impress your friends with high-HP dynos, don't bother.
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As for making your own header, please don't. There was a member who had a custom made header. The construction caused it to hot-spot and burn through the welds and cat, ultimately sucking crap back into the engine and damaging a piston. The potential repair bill is not worth the savings over buying the Kleemann header that has been proven.





