Strut Tower Brace
I looked up strut braces for other cars and since I'm a mechanical engineer by trade, I believe I can design one to fit our cars. I've actually came up with a rough design with my roomate, also an engineer. I'm going to take some measurements tomorrow and see if there's enough clearance under the hood. I've worked with a machine shop for my job before and had some similar parts made, so this would definitely be possible if there's room in the engine bay.
How many of you would be interested a strut brace?




I heard MBarts is working with some w203 guys to try and design/produce them.
I will update this thread after I throw up some CAD models. Hopefully after the weekend. As for cost, it will depend on how many are interested. The parts won't be cheap, but they will be extremely high quality.
@ROLLNNN:
I STFF, and I only saw mbarts making w204 braces.
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I keep hearing about someone making these for the w203, but it doesnt really ever pan out. Not to mention installation of these would require dropping the front suspension and drilling holes into the tops of the strut towers - not something most people are comfortable doing.
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https://mbworld.org/forums/3623514-post1.html
Jerry weren't you talking to MBarts about a strut bar?? I asked him about it this past weekend and he said he was trying to figure out a design.
dead_eye: That would be cool to see what designs you come up with.

hopefully we can get the prototype soon as well as the rear brace
Last edited by jreC230; Jun 29, 2010 at 02:40 PM.
Strut bars are supposed to be an easy and cheap mod you can do. Unfortunately, mb's design has made this a hard mod to do. Dang, all I did by posting on here was to look like an idiot. I think I should stick to aerospace stuff

Further, my concern about having to drill the whole yourself are the low precision inherent in drilling holes right on the frame. I'm afraid if the holes you add aren't drilled precisely enough that it would negatively affect the handling of the car.
@trutaing
You're right, this is NOT an easy mod to do. I guess that's the reason strut bars aren't readily available.
@howardyudoing
Yeah, I was actually thinking along those lines. The CNC vendor I use at my job is very reasonable for what it is.
@jrec230
Looks like you've already got a design on paper.
https://mbworld.org/forums/3623514-post1.html
Jerry weren't you talking to MBarts about a strut bar?? I asked him about it this past weekend and he said he was trying to figure out a design.
dead_eye: That would be cool to see what designs you come up with.
Last edited by dead_eye; Jun 29, 2010 at 07:18 PM.
Anyways, there are ways to get precise holes such as a drill guide, but the whole suspension drop thing
. I'm really disappointed that MB attached the strut braces that way.
All I know is that I hardly notice the front of the car flexing. The rear on the other hand.....
Also, having only one (upper) wouldn't be really beneficial. You'd still need the bottom and rear bars made as well.
as far as the bar that was made before that you had to drill holes. from the looks of it its a slap togethor ebay bar....which really wont do anything.
i really doubt the c class needs a upper front strut brace. if anything a lower chasis brace front and rear paired with upgraded sways.
I remember when I was at nerg (Quad knows what I mean) and the factory copied the bar. The cross bar still had too much flex in it compared to a channeled tube/bar and it was more "pretty" than functional. A proper triangle bar is much better suited in such an application but install requires removal and reinstall of most of the central hardware around the windshield wiper.
I remember when I was at nerg (Quad knows what I mean) and the factory copied the bar. The cross bar still had too much flex in it compared to a channeled tube/bar and it was more "pretty" than functional. A proper triangle bar is much better suited in such an application but install requires removal and reinstall of most of the central hardware around the windshield wiper.
Also read http://en.wikipedia.org/wiki/Strut_bar
and sorry I do not make them anymore only made a limited quantity.
Last edited by TEAMREDLINE; Jul 6, 2010 at 01:43 PM.

As for flex, because we have a rear wheel drive car, I think the most flex would be at the rear.
Just my hugely unprofessional opinion.
All I know is that I hardly notice the front of the car flexing. The rear on the other hand.....
In case you guys are interested and if they fit, here are the part #'s and price for the CLK 63 BS strut braces. Prices are through parts.com
Front - 2093250165 $592.25
Rear - 2093200190 $379.50


