C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

C230 2005 Fuel Filler Neck

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Aug 11, 2014 | 04:00 PM
  #51  
greenkate's Avatar
Newbie
 
Joined: Aug 2014
Posts: 1
Likes: 0
E300D, 300TD
ryanblace, the pictures seem to be missing now. I know this is several years old.

I have a 96 E300D and think the fuel filler neck needs to be replaced. Fuel leaks consistently.
Reply
Old May 3, 2016 | 04:21 PM
  #52  
sunnyclight's Avatar
Newbie
 
Joined: May 2016
Posts: 1
Likes: 0
2004 C230 Kompressor
Has anyone tried just sealing the leak? Is it recommended? What was the result?
Reply
Old May 3, 2016 | 07:02 PM
  #53  
RWDlifer's Avatar
Super Member
 
Joined: Oct 2013
Posts: 527
Likes: 20
From: Carolinas
2005 C230K SS
Yes, it's been tried...I believe a fella from Canadia managed to do it, but it's supposedly not a simple task due to the nature of the material it's made out of.
Reply
Old Sep 7, 2016 | 08:40 PM
  #54  
VF_GUY's Avatar
Newbie
5 Year Member
Liked
 
Joined: Jun 2016
Posts: 8
Likes: 2
2005 C230 Sport
hello, resurrecting this oldie but goodie thread again....


Purchased an '05 C230 with 28k miles in July. Have put on 4k in 2 months. P0456 like everyone else.


So here's my dilemma. Emission is good until next July. Not willing to spend $400-$500 for the replacement part or bother with a used part. Any reason to not just drive it and periodically clear the code?


Thanks in advance.
Reply
Old Sep 9, 2016 | 10:30 AM
  #55  
VF_GUY's Avatar
Newbie
5 Year Member
Liked
 
Joined: Jun 2016
Posts: 8
Likes: 2
2005 C230 Sport
Hello. Another thought. Since this seems exclusive to the '05 cars, does anyone know if another year part would fit?


Thanks.
Reply
Old Sep 12, 2016 | 02:39 PM
  #56  
Preet's Avatar
Senior Member
15 Year Member
 
Joined: Jan 2007
Posts: 338
Likes: 4
From: Canada, Ontario, Brampton
E63 AMG W211 & W203 Sport Pkg
i had the same issue with my 2005 c230 and i had to replace the entire assembly
Reply
Old Nov 23, 2017 | 09:11 AM
  #57  
KevinH2000's Avatar
MBWorld Fanatic!
5 Year Member
Photogenic
Liked
Loved
 
Joined: Jul 2017
Posts: 1,005
Likes: 148
From: Richmond, VA Metro Area
2005 C230 Sport Sedan-6 Speed Manual
Sorry to dredge up an old thread. I may be replacing the fuel filler assembly on my 2005 C230. Based on the write up in the earlier post, this job appears to be within my skill set. It would be helpful to have the pictures that are no longer appearing in the posts. Does anyone know where I can find the illustrated procedure for this job? If the original poster is still active, will you please update the photos?

Thanks,
Reply
Old Dec 10, 2017 | 09:57 PM
  #58  
KevinH2000's Avatar
MBWorld Fanatic!
5 Year Member
Photogenic
Liked
Loved
 
Joined: Jul 2017
Posts: 1,005
Likes: 148
From: Richmond, VA Metro Area
2005 C230 Sport Sedan-6 Speed Manual
I used Ryanblace's instructions to replace my fuel filler assembly. I usually don't like to just throw parts at a problem, but I found a used, updated part on ebay for $145. I figured it was worth a making an exception to my usual practices as I would have spent that much on having the car smoke tested or buying my own smoke tester. Since the consensus is that the filler assembly is the problem, I think I took a prudent risk. I've driven over 200 miles since the replacement, without the CEL illuminating. I usually have to reset it after approximately 120 miles of driving. While I'm not absolutely sure, I'm optimistic that it fixed my P0456 CEL problem.

Because the links to Ryan's pictures no longer worked, I took some photos while I worked and used his write up as the basis for the instructions in the attached pdf.
Attached Files
File Type: pdf
Fuel filler neck.pdf (262.5 KB, 590 views)
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

7 Craziest Things AMG Gas Ever Built

 Verdad Gallardo
story-1

New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

 Verdad Gallardo
story-2

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-3

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-4

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-5

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-6

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-7

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-8

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-9

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
Old Sep 18, 2024 | 08:10 AM
  #59  
sailawaysg2's Avatar
Junior Member
 
Joined: Sep 2020
Posts: 50
Likes: 2
From: Ocean isle beach, NC
2003 SL500, 1997 SL500,1995 E320, 2000 BMW Z3, 1979 Ferrari GTB, 2000 MB C230K
Originally Posted by Suf_C230
Hello Everyone ;
Unfortunately I have the CEL recently with Code P0456 “ small Evaporation leak ". I’ve saw most of related threads , all seems to have the faulty filler neck due to many cases I’ve read with such problem.
I have changed the seal ring at the charcoal canister , although the old one was not damaged .now I'm suspecting the leak is in the filler neck , Really appreciate if anyone can give me the updated part number of the filler nick since some mentioned that old one have different Part # .

Appreciate your help .
I'm having the codes as well and with the Foxwell reader it's showing that the charcoal canister vent solenoid was stuck. I removed it from the charcoal canister and cleaned it. Then using the tool in the reader manually activated it and could hear a slight thump so I thought it was actuating however I'm still getting codes and having an issue restarting the car after filling up with gas. Next step I suppose is to replace the charcoal canister vent valve solenoid. Any other ideas?
Reply
Old Sep 20, 2024 | 06:08 PM
  #60  
Petethepug's Avatar
Member
 
Joined: Jul 2024
Posts: 119
Likes: 12
From: SoCal
90 VW Corrado g60, 07 New Beetle Vert triple white & 09 Escalade ESV Plat LOL!
The charcoal canisters have an approximate 10-12 year lifespan. The barrier that holds the pellets in can break down and release pellets into the mechanicals & fuel system if left unchecked.

If it’s an option, best to replace the canister to prevent it from becoming a disaster.

The charcoal canisters are essentially a glorified fish tank filter that uses similar spongy media to retain the pellets. When the media goes, pellets invade the fuel system and the pump. Not a fun job.
Reply
Old Sep 1, 2025 | 02:05 AM
  #61  
chernabog915's Avatar
Junior Member
 
Joined: Dec 2023
Posts: 24
Likes: 0
From: Santa Teresa, NM
Mercedes C320 2003 W203 Coupe
Originally Posted by KevinH2000
I used Ryanblace's instructions to replace my fuel filler assembly. I usually don't like to just throw parts at a problem, but I found a used, updated part on ebay for $145. I figured it was worth a making an exception to my usual practices as I would have spent that much on having the car smoke tested or buying my own smoke tester. Since the consensus is that the filler assembly is the problem, I think I took a prudent risk. I've driven over 200 miles since the replacement, without the CEL illuminating. I usually have to reset it after approximately 120 miles of driving. While I'm not absolutely sure, I'm optimistic that it fixed my P0456 CEL problem.

Because the links to Ryan's pictures no longer worked, I took some photos while I worked and used his write up as the basis for the instructions in the attached pdf.
Any chance anyone knows the size of the feedback hose, the hose in a U from top to bottom? I haven't looked or removed everything to check for a leak from the connector, but curious what size that hose would be if that just rotted out. C320 coupe 2003
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 02:34 PM.

story-0
7 Craziest Things AMG Gas Ever Built

Slideshow: Sometimes AMG builds fast sedans. Other times, it builds twin-turbo V12 land missiles and six-wheeled off-road monsters.

By Verdad Gallardo | 2026-05-26 17:59:58


VIEW MORE
story-1
New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

Slideshow: Mercedes-AMG's new electric GT 4-Door Coupe trades combustion for software, synthetic noise, and more than 1,100 horsepower.

By Verdad Gallardo | 2026-05-20 20:08:15


VIEW MORE
story-2
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-3
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-4
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-5
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-6
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-7
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-8
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-9
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE