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C230 2005 Fuel Filler Neck

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Old 08-11-2014, 04:00 PM
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E300D, 300TD
ryanblace, the pictures seem to be missing now. I know this is several years old.

I have a 96 E300D and think the fuel filler neck needs to be replaced. Fuel leaks consistently.
Old 05-03-2016, 04:21 PM
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2004 C230 Kompressor
Has anyone tried just sealing the leak? Is it recommended? What was the result?
Old 05-03-2016, 07:02 PM
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2005 C230K SS
Yes, it's been tried...I believe a fella from Canadia managed to do it, but it's supposedly not a simple task due to the nature of the material it's made out of.
Old 09-07-2016, 08:40 PM
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2005 C230 Sport
hello, resurrecting this oldie but goodie thread again....


Purchased an '05 C230 with 28k miles in July. Have put on 4k in 2 months. P0456 like everyone else.


So here's my dilemma. Emission is good until next July. Not willing to spend $400-$500 for the replacement part or bother with a used part. Any reason to not just drive it and periodically clear the code?


Thanks in advance.
Old 09-09-2016, 10:30 AM
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2005 C230 Sport
Hello. Another thought. Since this seems exclusive to the '05 cars, does anyone know if another year part would fit?


Thanks.
Old 09-12-2016, 02:39 PM
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E63 AMG W211 & W203 Sport Pkg
i had the same issue with my 2005 c230 and i had to replace the entire assembly
Old 11-23-2017, 09:11 AM
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2005 C230 Sport Sedan-6 Speed Manual
Sorry to dredge up an old thread. I may be replacing the fuel filler assembly on my 2005 C230. Based on the write up in the earlier post, this job appears to be within my skill set. It would be helpful to have the pictures that are no longer appearing in the posts. Does anyone know where I can find the illustrated procedure for this job? If the original poster is still active, will you please update the photos?

Thanks,
Old 12-10-2017, 09:57 PM
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2005 C230 Sport Sedan-6 Speed Manual
I used Ryanblace's instructions to replace my fuel filler assembly. I usually don't like to just throw parts at a problem, but I found a used, updated part on ebay for $145. I figured it was worth a making an exception to my usual practices as I would have spent that much on having the car smoke tested or buying my own smoke tester. Since the consensus is that the filler assembly is the problem, I think I took a prudent risk. I've driven over 200 miles since the replacement, without the CEL illuminating. I usually have to reset it after approximately 120 miles of driving. While I'm not absolutely sure, I'm optimistic that it fixed my P0456 CEL problem.

Because the links to Ryan's pictures no longer worked, I took some photos while I worked and used his write up as the basis for the instructions in the attached pdf.
Attached Files
File Type: pdf
Fuel filler neck.pdf (262.5 KB, 340 views)

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