C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

Sun visor mirror flap/door

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Jan 29, 2012 | 08:24 AM
  #1  
Boom vang's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Dec 2006
Posts: 1,105
Likes: 11
From: Toronto, Canada
2019 C300 Wagon; '75 Triumph TR6; previous: 2004 C230 6spd sold after 17 years of driving
Sun visor mirror flap/door

Not sure if others have or having this issue but the little door covering the visor mirror broke off. Seems that the small pin sheared off. As I mentioned in many of my pervious posts that the only issue I have with this car are the plastic pieces and would have expect better from MB on this front.

I called the dealer to see the cost of the plastic flap and this part is not available, you have to buy the complete visor for $208 + the mandatory airbag warning sticker for another $11 (I have since removed mine). $219 for a 3" x 5" flat plastic door...I think not.

being an avid sailor I got out my trusty West Systems SIX10 epoxy, 403 micro fibre filler and some of my gelcoat dye. Mixed the epoxy with the micro fibre in to a thick paste and then added the colour. Put a blob on the end and let it cure for about 32hours in front of the heating vent (warm air speeds up the process). then with a metal nail file (aggressive grit) I filed it into a pin resembling the initial one. Used my vernier to ensure it will be the right diameter. Popped it back into the visor (you have to bend/flex it so that the pins get in to the holder as they are longer than the opening space.

I have posted elsewhere my engine cover repair https://mbworld.org/forums/c-class-w...ngine-bay.html using the same system and it was flawless and a year later is still working despite the high hear from the motor. The West Systems SIX10 epoxy in a chalking tube is excellent and so useful and well worth the $25 cost. Don't bother with the 5 min epoxy as it does not have the strength, longevity or the other parameters that West has.
http://www.westsystem.com/ss/new-six10-epoxy-adhesive/
specs: http://www.gougeonbrothers.com/Six10...Properties.pdf

Attached are pictures of the final repair, upside and underneath (the original pin has a slight bevel on the bottom)
Attached Thumbnails Sun visor mirror flap/door-img_2195.jpg   Sun visor mirror flap/door-img_2196.jpg   Sun visor mirror flap/door-img_2199.jpg  

Last edited by Boom vang; Jan 29, 2012 at 08:32 AM.
Reply
Old Feb 27, 2012 | 01:55 PM
  #2  
Midnight Koop's Avatar
MBWorld Fanatic!
 
Joined: Sep 2006
Posts: 2,697
Likes: 0
From: DC/VA
CL203
this JUST happened to me this weekend...

i'm not sure if i'm as handy as you.. but i'm going to try your fix.

thanks for posting this
Reply
Old Mar 10, 2012 | 01:52 AM
  #3  
Cintoman's Avatar
Super Member
 
Joined: May 2006
Posts: 546
Likes: 10
From: Cumberland, RI U.S.A.
2005 C230WZ SS Capri Blue/Ash
Happened to mine as well. Don't know if I have the know-how to mix epoxy, dye the mix, and mold it to look like OEM. Darn, and I was about to call my stealership to see if I could just buy the mirror cover by itself.

Cintoman
Reply
Old Mar 26, 2012 | 02:12 AM
  #4  
MountainStone's Avatar
Member
 
Joined: Sep 2008
Posts: 173
Likes: 0
From: Vegas
02 C32
My door just fell off into my wife's lap. I was gonna try a wrecking yard for a used one but thanx very much for the DIY instructions. I certainly will not be buying a new visor...
Reply
Old Jan 20, 2014 | 06:25 PM
  #5  
dascott's Avatar
Newbie
 
Joined: Jan 2014
Posts: 2
Likes: 0
mb e 320
sun visor door repair

Originally Posted by Boom vang
Not sure if others have or having this issue but the little door covering the visor mirror broke off. Seems that the small pin sheared off. As I mentioned in many of my pervious posts that the only issue I have with this car are the plastic pieces and would have expect better from MB on this front.

I called the dealer to see the cost of the plastic flap and this part is not available, you have to buy the complete visor for $208 + the mandatory airbag warning sticker for another $11 (I have since removed mine). $219 for a 3" x 5" flat plastic door...I think not.

being an avid sailor I got out my trusty West Systems SIX10 epoxy, 403 micro fibre filler and some of my gelcoat dye. Mixed the epoxy with the micro fibre in to a thick paste and then added the colour. Put a blob on the end and let it cure for about 32hours in front of the heating vent (warm air speeds up the process). then with a metal nail file (aggressive grit) I filed it into a pin resembling the initial one. Used my vernier to ensure it will be the right diameter. Popped it back into the visor (you have to bend/flex it so that the pins get in to the holder as they are longer than the opening space.

I have posted elsewhere my engine cover repair https://mbworld.org/forums/c-class-w...ngine-bay.html using the same system and it was flawless and a year later is still working despite the high hear from the motor. The West Systems SIX10 epoxy in a chalking tube is excellent and so useful and well worth the $25 cost. Don't bother with the 5 min epoxy as it does not have the strength, longevity or the other parameters that West has.
http://www.westsystem.com/ss/new-six10-epoxy-adhesive/
specs: http://www.gougeonbrothers.com/Six10...Properties.pdf

Attached are pictures of the final repair, upside and underneath (the original pin has a slight bevel on the bottom)
Very industrious. Did the light work once you created the hinge?
Reply
Old Jan 20, 2014 | 06:38 PM
  #6  
VVF's Avatar
VVF
MBWorld Fanatic!
 
Joined: Sep 2011
Posts: 1,657
Likes: 35
From: Austin, TX
2005 C230K(sold), Mk7 Jetta
I just found an appropriately thick piece of copper wire, drilled a hole in the flap where the pin broke off; then put a drop of superglue in the hole and inserted the piece of wire trimmed so that it sticked out as far as the pin did.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 11:50 AM.

story-0
New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

Slideshow: Mercedes-AMG's new electric GT 4-Door Coupe trades combustion for software, synthetic noise, and more than 1,100 horsepower.

By Verdad Gallardo | 2026-05-20 20:08:15


VIEW MORE
story-1
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-2
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-3
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-4
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-5
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-6
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-7
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-8
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-9
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE