Sun visor mirror flap/door
I called the dealer to see the cost of the plastic flap and this part is not available, you have to buy the complete visor for $208 + the mandatory airbag warning sticker for another $11 (I have since removed mine). $219 for a 3" x 5" flat plastic door...I think not.
being an avid sailor I got out my trusty West Systems SIX10 epoxy, 403 micro fibre filler and some of my gelcoat dye. Mixed the epoxy with the micro fibre in to a thick paste and then added the colour. Put a blob on the end and let it cure for about 32hours in front of the heating vent (warm air speeds up the process). then with a metal nail file (aggressive grit) I filed it into a pin resembling the initial one. Used my vernier to ensure it will be the right diameter. Popped it back into the visor (you have to bend/flex it so that the pins get in to the holder as they are longer than the opening space.
I have posted elsewhere my engine cover repair https://mbworld.org/forums/c-class-w...ngine-bay.html using the same system and it was flawless and a year later is still working despite the high hear from the motor. The West Systems SIX10 epoxy in a chalking tube is excellent and so useful and well worth the $25 cost. Don't bother with the 5 min epoxy as it does not have the strength, longevity or the other parameters that West has.
http://www.westsystem.com/ss/new-six10-epoxy-adhesive/
specs: http://www.gougeonbrothers.com/Six10...Properties.pdf
Attached are pictures of the final repair, upside and underneath (the original pin has a slight bevel on the bottom)
Last edited by Boom vang; Jan 29, 2012 at 08:32 AM.
Cintoman
I called the dealer to see the cost of the plastic flap and this part is not available, you have to buy the complete visor for $208 + the mandatory airbag warning sticker for another $11 (I have since removed mine). $219 for a 3" x 5" flat plastic door...I think not.
being an avid sailor I got out my trusty West Systems SIX10 epoxy, 403 micro fibre filler and some of my gelcoat dye. Mixed the epoxy with the micro fibre in to a thick paste and then added the colour. Put a blob on the end and let it cure for about 32hours in front of the heating vent (warm air speeds up the process). then with a metal nail file (aggressive grit) I filed it into a pin resembling the initial one. Used my vernier to ensure it will be the right diameter. Popped it back into the visor (you have to bend/flex it so that the pins get in to the holder as they are longer than the opening space.
I have posted elsewhere my engine cover repair https://mbworld.org/forums/c-class-w...ngine-bay.html using the same system and it was flawless and a year later is still working despite the high hear from the motor. The West Systems SIX10 epoxy in a chalking tube is excellent and so useful and well worth the $25 cost. Don't bother with the 5 min epoxy as it does not have the strength, longevity or the other parameters that West has.
http://www.westsystem.com/ss/new-six10-epoxy-adhesive/
specs: http://www.gougeonbrothers.com/Six10...Properties.pdf
Attached are pictures of the final repair, upside and underneath (the original pin has a slight bevel on the bottom)



