C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

2001 C240 W203 - Wheel liner stud clip broken

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Old Jul 25, 2014 | 02:01 PM
  #1  
garbage911's Avatar
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From: Toronto, Canada
2001 Mercedes C240 Base
2001 C240 W203 - Wheel liner stud clip broken

Hi there,

I just wanted to see if other forum members have better ideas...

I have a 2001 MB c240 base and went to remove the wheel liner for the back 2 wheels so I could rustproof with POR15 paint.

As you know, our W203 cars have a seam in the rear wheel well / arch that tends to accumulate mud and water so it rusts out there.

Anyways, as I was removing the liner; the studs for the clips broke. At first, I wasn't too worried as clips are cheap... then I realized that MB had welded the bolt onto the frame.

Since I have no experience with a welder, I tried to JB weld it but even with the kwik weld; the new bolts i tried to use fell off.

In the end, I took a dremel/drill... poked a couple of new holes in the liner and then used plastic zip ties to secure it to the shock absorber.

What a PITA.

Has anyone else encountered this problem and do you have any suggestions/ideas on a better fix.

Thanks
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Old Jul 27, 2014 | 01:15 AM
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From: VA
THE C350
I had one brake off but I was lucky and it never has been an issue I will say that mine broke because I was an idiot but it was rusted a little. I would say you could try to drill it out and get to the other side of the panel with a new screw and attach it in place somehow depending on where it is.
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Old Jul 28, 2014 | 12:51 AM
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garbage911's Avatar
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From: Toronto, Canada
2001 Mercedes C240 Base
Yea, I ended up just zip tieing it.




My fear was that I would hit something critical on the other side of the sheet metal and/or compromise the sheet metal for rust to form.


not that it really matters on a 13 year old car as it's lifespan is limited.
having said that; only 115,000 km on the car.
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Old Jul 28, 2014 | 06:15 AM
  #4  
samaritrey's Avatar
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From: VA
THE C350
Oh your from Toronto I am sure you have enough rust to deal with already lol
Zip tie will probably outlast the car anyway so good move!!
I am going to take a road trip to Toronto next month!!
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Old Jul 28, 2014 | 07:45 AM
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2007 c280
Just throwing ideas out there.

How about a plastic anchor for drywall. Could you sink that into the hole and use it as a nutsert?
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