W203 InterCooler
I want to know what (aftermarket) intercoolers you have and what your experiences are.
Knowing that a bigger intercooler does not necessarily implies a more efficient one, I am wondering what is the biggest (size-wise) intercooler that can be fitted without requiring any cutting or other modifications?
Is any of you using BellIntercooler?
Thanx
searching through old threads I saw that you have tested, and probably own a RaceTec intercooler.
I would vastly appreciate it if you can give me some info. Specifically, I would like to know:
1. where it get it from and how much does it cost;
2. efficiency and dimensions (does it fit perfectly?);
3. do you think it would be good for cars that run 7-10psi? Also the climate where Iive it pretty similar
to that of California and Florida.
4. what are/were you experiences with that IC?
Thanx in advance.
PS: Will an IC designed for the M111 engine (C sport sedan or coupe) fit a M271 engine?
Whatever you do, it's all a big science project. Find a good dyno shop, do 3 back to back runs about 1 minute apart and measure intake airflow temp (IAT) with an OBDII scanner and compare the the differences. Indoors with a fan in front of it, you'll get much higher temps than in real world driving so the results will be as good as it gets.
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Have somebody the size and a picture of the biggest Intercooler (maybe Renntech) which fit without problems under the AMG Front for my M111 Supercharged C-Class W203 Sedan?
Thanks and Greats,
Josef




So it seems that the Renntech one actually lost power, and I can't find any recent info about RaceTec. I saw some people have made custom set-ups, but I can't really do that lol
Does anyone kno if I could use a C32 IC?......would it make a difference??
thanks

As for a bigger air to air intercooler, the larger you make the path for the compressed air to go to, the more pressure you will lose but the cooler the charge would be. The problem is the HP loss from the pressure loss is far greater than any benefit you get from cooling. What I found when using a larger IC (Renntech and Racetech) was that when I increase the pressure on my M111 motor from 6 PSI to 10 PSI with a pulley, the pressure loss was greater. So with a stock motor, adding a IC made little to no difference, adding it on one with a pulley lost about 1/2 to 1 PSI depending on the design and the difference on the dyno was about 12HP or so less at peak and reduced down to only about a 5HP loss after 3 runs because the IC got hot being indoors in a dyno with no airflow over it. Don't know what would happen in your M271 motor, since it's stock, but it is 11PSI from the factory. Personally, the best gain you can expect from better cooling is maybe 5 HP in an autocross situation, not out on the street. But, you can probably find a way to reduce the air path, maybe by making a smaller IC and having a top mount like a Subie WRX with a hood scoop. It will not cool as well, but it's about pressure loss, which you may have less of this way with shorter pipes and smaller IC and actually gain HP in normal driving. Does that make sense? I know it's confusing but don't confuse what people do with turbo cars compared to us, because we can't compensate for pressure loss with a tweak of a chip or a wastegate adjustment like they can, our boost is what it is, can't be changed (pulleys have failed with this motor because you are already at the limit for this S/C compared to the M111 which were running way below it's limits).
Last edited by Buellwinkle; Mar 28, 2009 at 04:46 PM.
So for better performance I would actually want a SMALLER IC, to increase the pressure; and the pressure lost from a bigger IC out weighs the cooling benefits of the bigger IC.
I am no way near skilled enough to move the IC from a front mount to top mount so the best thing to do would be.....1)nothing or 2) repace the IC piping with smaller diameter piping to increase the pressure.
Right?
I want to know what (aftermarket) intercoolers you have and what your experiences are.
Knowing that a bigger intercooler does not necessarily implies a more efficient one, I am wondering what is the biggest (size-wise) intercooler that can be fitted without requiring any cutting or other modifications?
Is any of you using BellIntercooler?
Thanx



lol
