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2003 C230k M271 - coolant leak at back of engine

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Old 10-29-2020, 11:48 PM
  #101  
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Plastic hose clamp

How did you remove the plastic hose clamp? Thank you!

Originally Posted by snobrrdr

tl;dr = What’s the triangle-shaped extra bit that came with my replacement Oil Cooler Water Pipe (A-271-200-13-52)?

SO thankful for this post. You guys saved me a lot of frustration & money spent on topping up coolant all the time.

I wanted to remove the part & double-check the P/N, but I was afraid of all the other components people said they had to remove in order to get to this pipe. I’m either lucky or stupid, but I decided to just go for it & try to remove the pipe without removing anything else.

I had a pretty easy time getting my hand wiggled between the other hoses that make getting to this pipe difficult. My palm-sized articulating ratchet slipped right into the correct space, and made getting the ONE BOLT that holds this thing on easy to remove. (If MB would’ve added another bolt 180° opposite, I’m sure these wouldn’t fail as often)

Total time = 10 min. (+15 min spent looking for something to catch the leaking coolant under the car)

Like many of you, I found I did have a cracked pipe at the o-ring (which was stretched out)...BUT...mine was so brittle I couldn’t put it back on after I removed it. This little Merc is my daily, so I was in a bad place.

I used some Gasket Maker (sold at all the local parts stores) to create a stop-gap solution while I waited for the new part I ordered to arrive. It worked! For about a month, actually....but I’m now experiencing coolant leakage just like before, so it’s time to put the new part in.

BUT!... I don’t know what this extra triangle-shaped boy is for. I’m sure it’s staring me in the face & super obvious, but I’m just not seeing it. A little help?

Also: I’m reusing the hose clip. It’s easy to swap onto the new part: Just pop the inner rod out using an awl/screwdriver/nail, or, in my case: a letter-opener.
Old 10-29-2020, 11:52 PM
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Cheap cooler pipe...

How that coolant pipe work out for you? It's now $9.97 and i bought it last night.

Also how did you get the plastc hose clamp to unclamp?
Thanks
Gary


Originally Posted by JasonMB
Wow that ratchet with the pivot head looks like heaven! I think I will ad that to my christmas list!

I used a standard ratchet and (once the hose that is clipped on the plastic hose is detached) it worked fine.

I actually managed to get both my hands back there too!

I got the part from Amazon here for $13 TOPAZ 2712001352 Coolant Water Pipe - Oil Cooler to Cylinder Head

But after 4 plus hours finally accepted that the supplied O'ring was too thick and bought this O'ring hit for $11 419pc Universal O-Ring Assortment Set Metric Kit Automotive Seal Rubber Gasket
With the right o'ring, it is actually 15MIN JOB!!!

So here are my arm positions as I lay on the engine


My hand could reach all the way down!!


I undid the hoseclip and clamp 1st. Do Not try and remove the Host clip with force, there is a pin holding it in.





Spoiler
 


Last edited by garyhgaryh; 10-29-2020 at 11:55 PM. Reason: Fix typo
Old 10-30-2020, 02:25 AM
  #103  
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You're lucky

I noticed your plastic hose clamps is facing the right direction and would be easy to unclip. Mine is turned around and I can't seem to unclip it.

Originally Posted by Miguel Angelbx
Can someone please tll me the part number? Im having the same leak. Thank you

Old 10-30-2020, 04:22 AM
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Not sure where you're experiencing problems. The plastic clip spins in the hole. Pop the hose out first by prying the tab on the clamp part. Look carefully at the shape of the plastic in the photos. To remove the entire clip out of the hole, pop out the pin (also in the photos). The pin keeps the "Christmas tree" hooks spread.
Old 10-30-2020, 04:03 PM
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I'm trying to separate that pliable hose from the plastic clamp. See yellow circle in attached photo. I can't seem to open the clamp because the two halves attaches at the bottom and i can't seem get to the tab. If it was facing up then i can easily separate it.


In your case the tab was at the top when looking from the top of the engine? My tab was facing the other direction (down). I hope I'm not confusing you.

Thanks!
Gary

Originally Posted by slammer111
Not sure where you're experiencing problems. The plastic clip spins in the hole. Pop the hose out first by prying the tab on the clamp part. Look carefully at the shape of the plastic in the photos. To remove the entire clip out of the hole, pop out the pin (also in the photos). The pin keeps the "Christmas tree" hooks spread.

Last edited by garyhgaryh; 10-30-2020 at 04:13 PM.
Old 10-30-2020, 04:11 PM
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In this pic the tab is up. Easy peasy. My tab is facing down, 180 degrees. My fat fingers can't get to it. Frustrating. I'm thinking of just cutting it and buying a new one for $3 plus $5 shipping.

Tab is up
Old 10-30-2020, 06:58 PM
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Originally Posted by garyhgaryh
In this pic the tab is up. Easy peasy. My tab is facing down, 180 degrees. My fat fingers can't get to it. Frustrating. I'm thinking of just cutting it and buying a new one for $3 plus $5 shipping.

Amazon Amazon

Craftsman 9-41421 1/8" x 2" Slotted Screwdriver
Price: $7.49
Old 10-30-2020, 07:01 PM
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I have that...
Doesn't work. I even have a smaller slotted screw driver... NO go..

Originally Posted by RedGray
https://www.amazon.com/Craftsman-9-4...dp/B007C6ITTE/

Craftsman 9-41421 1/8" x 2" Slotted Screwdriver
Price: $7.49
Old 10-31-2020, 09:50 PM
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I can reach in there and touch the bottom of the clip. Guess it depends how slim your hands are. There should be enough room to put a screwdriver. Try approaching from the R (passenger) side of the car.

With that said, nothing wrong with snipping off the clip if you're desperate. Like you mention, a replacement is only a few bucks.
Old 11-03-2020, 04:10 PM
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Got it out!

Thanks for your help. My hands are normal size but i still could not unlatch the clip with any tools or my fingers (even though I can touch it at the bottom there is just no way I could unclip it - it has to slide off laterally between itself or be squeezed together which isn't happening) so i decided to strategically break it off so it can be reused. I don't care about the old pipe so i broke the bracket to free the pliable hose. From that point on everything fell into place. I now had enough room to put my e10 socket on the torx bolt. I used a full size ratchet too since i couldn't find my stubby ratchet and it fit with room to spare. I was also able to pull out the hose connected to the pipe with ease but i did it before the removal of the e10 bolt.

No surprise the pipe broke at the o-ring seat since a bunch of you had the same problem. Now i have to clean up the remnants of the old pipe and o-ring.

I hope this $10 pipe replacement is good enough. I got it since jasonMB used the same part. I got the extra O-rings just in case (he had issue with the O-ring being too thick).

Originally Posted by slammer111
I can reach in there and touch the bottom of the clip. Guess it depends how slim your hands are. There should be enough room to put a screwdriver. Try approaching from the R (passenger) side of the car.

With that said, nothing wrong with snipping off the clip if you're desperate. Like you mention, a replacement is only a few bucks.







Last edited by garyhgaryh; 11-03-2020 at 06:58 PM. Reason: Fix typo; add title; add more photos
Old 11-03-2020, 07:03 PM
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That's another way to do it. Saved the clip too.

Are there any markings on the new pipe you ordered? Wondering if they changed the material (which they did for the OEM part).
Old 11-03-2020, 09:50 PM
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Originally Posted by slammer111
That's another way to do it. Saved the clip too.

Are there any markings on the new pipe you ordered? Wondering if they changed the material (which they did for the OEM part).


Now that you mention it I realize I have a pix of the front side but not the backside of the arm. If you look closely at the part it look like the markings are shaved off on my part. Weird. Wonder if that implies anything? Like perhaps I have an older part.

I should have deburred the inside of the pipe where the restriction was. Anyways, the car is running great now with no leaks. Putting it all together took only a few minutes. That hose strap took so much of my time I could have done several cars if those car has the release tab facing up. Breaking the bracket that holds the strap to the coolant pipe tool a few minutes. Should have done that instead.

I'm glad i found this thread and thanks to you slammer, jasonMB, and the rest of you for an informative thread. Buying that extra o-ring set was a blessing as I had to use a smaller/thinner o-ring. It was labelled R2 on my container. I hope that info helps someone in the future reading this. That's my contribution to this thread .

Done!

Last edited by garyhgaryh; 11-03-2020 at 09:52 PM.
Old 11-03-2020, 10:13 PM
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All aftermarket parts will have any official MB PNs shaved off for legal reasons. The more important question is whether the aftermarket supplier is legit (either a reputable OEM or the same OE supplier that supplies the dealership) or not.

Sounds like you used a lower quality knockoff part for the replacement. If the part was identical to the genuine article, the o-ring would not have had any fitment problems. Also, there is no way to tell if the knockoff used a newer (ie improved) material like the genuine updated part. In any case, time will tell if the part holds up. Glad you got everything fixed.
Old 11-03-2020, 10:26 PM
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Originally Posted by slammer111
All aftermarket parts will have any official MB PNs shaved off for legal reasons. The more important question is whether the aftermarket supplier is legit (either a reputable OEM or the same OE supplier that supplies the dealership) or not.

Sounds like you used a lower quality knockoff part for the replacement. If the part was identical to the genuine article, the o-ring would not have had any fitment problems. Also, there is no way to tell if the knockoff used a newer (ie improved) material like the genuine updated part. In any case, time will tell if the part holds up. Glad you got everything fixed.
Makes sense. I knew going in I was getting a lower quality knock off part as it was only $9.97. Since JasonMB used it I figured why not and he also linked to the o-ring set. The thing I remember him saying was that it would have been a 15 minute job if he just swapped o-rings to begin with so after about five minutes I decided to swap to a similar size o-ring that was thinner instead of wasting my time since someone else shared their experience so why relive it. I'll keep ya all up to date if this pipe fails. I did hear someone else on this thread use a knock off and it failed soon after. I'll have to wait and see.

Now I have to work on a 535i with a similar problem - coolant leak from back of engine. I know the turbo coolant line in the back are common issues so I'm sure it's that. Dealer wants $3k to fix it as it involves dropping the subframe.. ... Onto my next project.

Last edited by garyhgaryh; 11-03-2020 at 10:51 PM.
Old 11-26-2020, 07:19 AM
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Thumbs up

Deserves a bump, learned ALOT from this thread!
Old 12-19-2020, 09:26 PM
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5 years later and people are still saving money on this DIY. Very grateful!

The placement of the pipe makes it painful to do. I had to remove the pesky vacuum tube and motor mount to have more space. Would have been quicker if I didn't drop the ratchet - had to lift the car, remove the splash guards hoping to find the tool but nope! It's stuck there by transmission, LOL







Old 12-19-2020, 09:56 PM
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Glad to see another forum member saved.

Probably best to use a magnetic pickup tool to reach the ratchet.
Old 12-20-2020, 02:34 PM
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Originally Posted by slammer111
Glad to see another forum member saved.

Probably best to use a magnetic pickup tool to reach the ratchet.
Yeah, couldn't find where it was prior to lifting the car even with use of mirrors. I tried blindingly sticking a magnetic pick up tool in different places hoping to snag it but no success. On the bright side, I can clean all the coolant drips on the transmission



Old 08-23-2021, 09:34 AM
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Originally Posted by slammer111
Has anyone ever seen this before?

Any ideas where I should start looking, before I throw more parts at the car? And MB is supposed to be over-engineered..

In this diagram, the hose that goes closest to the leak isn't shown. It's right where the number 124 is (ie connects to the "lower branch" of 130). Anyone have the diagram that would show that hose?
Response to the first post, hose below the number 124 (ie connects to the "lower branch" of 130) is a hose connector to the heater inside the cabin. The part number is 2098300096, also another possible failure at the plastic elbow insert into the firewall. Refer to item 10 in the diagram

Heater Hose Part no. 2098300093

Last edited by cmpong; 08-23-2021 at 09:38 AM.
Old 12-20-2022, 06:58 PM
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Hey Slammer thanks for the great post it helped me pinpoint the problem without just throwing parts at it.
Old 12-20-2022, 11:59 PM
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Glad to see another member helped. Be sure to replace the other 2 pipes and nipple too.
Old 08-20-2023, 04:50 AM
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So I found a site that appears to sell a copper version of the coolant nipple 003-997-06-89. Anyone feel like giving it a try?

https://www.aliexpress.com/i/1005001413124169.html

Last edited by slammer111; 08-22-2023 at 09:51 AM.
Old 10-04-2023, 08:54 AM
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Just know that after 8 years from the original post, this is still helping people. Mine started leaking coolant when cold and I could not find anything. All the symptoms and traces of coolant are the same as many people have mentioned. Looks like I have a weekend project ahead of me.

A decent video I found explaining the issue:

My biggest worry is going to be the piece broken inside. IT not that I wont be able to get it, it that my old *** is going to be sore trying to get this out LOL
Old 10-05-2023, 01:12 AM
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Welcome to the club.

Here's to hoping that those who already replaced the pipes don't have to do it yet again.
Old 03-22-2024, 08:08 PM
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I'm about to join this club

I had been smelling coolant in the car on an intermittent basis. At first, I was concerned that it might be the heater core. I only smelled the coolant when I was idling after driving for at least 10 minutes. I had been opening the hood on a regular basis and couldn't see a leak. One day, I took a longer than usual drive and saw this:


Coolant on bell housing

I had previously replaced the coolant pipe above the exhaust manifold and the one leading to the water pump. Fortunately, I recalled reading Slammer's thread at that time, and I was able to find it again with a search. (I probably should have replaced the pipe that is leaking now at the same time. I looked at it but decided it would be painful to do the job and hoped for the best.) I can't confirm whether the coolant pipe is the source of the leak, but it does appear my symptoms are similar to those of everyone who posted on this thread.

I ordered the OEM Mercedes pipe from AutohausAZ. (There are less expensive non-OEM options, but I decided not to save a few bucks at the expense of having to do this job twice.)

I am planning to replace the pipe this weekend and I was taking a look at the situation in my engine compartment. I did notice one oddity:

Hose clip not engaged in the hose.

It looks like the hose clip that holds the coolant pipe to the hose is not engaged properly around the hose. I can't tell whether it is broken or whether someone who previously worked on the car didn't reinstall it correctly. Based on one of the earlier posts in this thread, it appears that the part number for the clip is 209-546-02-43. I may go to the dealer and buy a clip next week just in case I need to replace it. This would delay my work a few days, but I would rather have the clip available and do the job right the first time.

Thanks to everyone who contributed to this thread and to Slammer for initiating the discussion. If anyone thinks I'm on the wrong track, please don't hesitate to speak up.

Last edited by KevinH2000; 03-22-2024 at 08:16 PM.


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