C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

Sticking calipers

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Old Dec 22, 2019 | 05:31 AM
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notts alan's Avatar
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c240
Sticking calipers

The near side caliper of my 2004 c240 started sticking so a freed it off.
After a test run the offside caliper stuck so I freed that off.
Another test run and the nearside caliper stuck again.
It seems that as I fix one side the problem moves to the other.

I only did a quick job of freeing a lubricating the pistons but both looked in good condition. The pistons looked clean, the boots were in tact and the sliders free.
The pads and discs are almost new.

I had it in mind to replace the pistons or even the whole calipers but, with the problem seeming to alternate between sides, I wonder if the is more to this that just the calipers.

Alan Hood

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Old Dec 23, 2019 | 09:19 PM
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2005 C240 2011 R350
how are you diagnosing a sticking caliper? It is the piston that is sticking or the caliper not sliding?
No reason why this should switch from side to side..
Are your pads so worn that the piston is at its maximum pushed out position? Perhaps it is getting stuck this way.
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Old Dec 29, 2019 | 03:36 PM
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Originally Posted by notts alan
The near side caliper of my 2004 c240 started sticking so a freed it off.
After a test run the offside caliper stuck so I freed that off.
Another test run and the nearside caliper stuck again.
It seems that as I fix one side the problem moves to the other.

I only did a quick job of freeing a lubricating the pistons but both looked in good condition. The pistons looked clean, the boots were in tact and the sliders free.
The pads and discs are almost new.

I had it in mind to replace the pistons or even the whole calipers but, with the problem seeming to alternate between sides, I wonder if the is more to this that just the calipers.

Alan Hood
i have similar problem on my 2004 c240 4matic with rear driver side caliper frozen... the piston on the outer side is completely pushed out and was a ***** to get the caliper off the rotor since i accidentally drove it about 15 miles this way (i was in an area that had no auto shops to get it looked at so proceeded to drive home...) and it wore the pad down to 1/2 thickness. my pad and rotor were 4 month old MB OEM so unfortunately i need to replace those.

my rotor is an ATE and rather than screwing around to rebuild it i am just biting the bullet and getting a new OE caliper which is around 100 bucks...

were you able to rebuild your's???
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