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Broken Air Flap Lever - Fault Code 0521: why remove the entire manifold??

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Old Jan 2, 2023 | 03:31 AM
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2011 W212 E350 V6 Sport
Broken Air Flap Lever - Fault Code 0521: why remove the entire manifold??

2009 C300 Sport, 115k
Scanner shows OEM Fault Code:0521 The charge movement flap (Cylinder Bank 1) has a malfunction

Plenty of YouTube advice for this easy fix.

I can see my broken “intake manifold air flap runner lever” by removing the front engine cover and looking down behind the smog pump. It looks like I could access the single screw just by removing the pump and all three vacuum actuators. I’m thinking it’s possible to replace this see-saw thing with a $10 metal one from eBay without removing the whole top of the engine.

Has anyone ever tried to do that? All the videos show techs replacing the entire manifold, or at least removing it to fix the problem. I think I could cut 4 hours out of this job.




Last edited by Marcianello; Jan 2, 2023 at 03:35 AM. Reason: Add vehicle
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