Front Diff Seals
I have successfully replaced the front passenger side seal with a new one and looking to get some help on the pinion seal. More specifically, if someone has a repair manual they can share of if you have done this before, that would be greatly appreciated. The seal in question is pictured. I found another thread with some hint: https://mbworld.org/forums/cls-coupe...tial-leak.html
A few things I am interested in knowing:
- In the process of taking out seals, nuts and bolts is there anything that is one time use only and has to be replaced with a new item?
- How do you drain and fill the diff fluid? My understanding is there is no fill plug, only drain.
- What do I need to do to separate out the front propshaft? If I only do bolts on #120 I fear it wont be enough to get propshaft out of the way.
I ended up just going piece by piece, removing obstructions etc as I approached the pinion seal. There were some things I removed which were needed and then some that helped with completing the service. Since I completed this 2 months ago, I will list them down to the best of my memory
- Removed under carriage shields
- Unhooked exhaust v-band from down pipe
- Unhooked exhaust hangers in the middle (left rears untouched)
- Removed propshaft for front differential
- Drain diff fluid
Then I went to the top and removed the turbo with downpipe. It made things like propshaft, diff cover and seals easy to remove and gave tons of access to loosen and tighten everything down. If I ever do this again, I am definitely starting with removing the turbo first as that lets a lot of light in and makes for loosening top bolts of propshaft and diff cover a lot easier.
After removing the propshaft, I wiggled it, pushed, shoved it out of the way without causing any damage to the shaft or the diff and it was possible because exhaust was not in the way.
Here is a screenshot of where the propshaft connects.
I thought the locking nut would be difficult to take out, but in fact was lot easier. I just undid it using impact gun and the little notch lifted on its own and come loose.
I have to confirm but i believe the socket used was 1 1/16" 12 point.
Everything comes lose after this point and you can replace the seal and go reverse for bolting everything back together.
I spent a lot of time figuring out what to remove, what sockets to use, thinking about turbo removal and if I were to do it again under the car (no hoist) I would probably take an entire day or a weekend to do this job.






