C32 AMG, C55 AMG (W203) 2001 - 2007

C55 smells like gas after I fill up

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Old Jul 24, 2018 | 11:00 AM
  #26  
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Originally Posted by insame1
Funny how these things never fail right. lol
At least one every three years or so on the hundreds of 203s we get in the shop.

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Old Jul 24, 2018 | 11:08 AM
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2006 E55, 2012 GLK350 & 1992 190e sportline
Originally Posted by feets
At least one every three years or so on the hundreds of 203s we get in the shop.

does the standard w203 use the same sending unit as the 32/55s? seems like it would be a bit overkill for them. i think it is just bad plastic and there will be a lot of them failing soon. All of mine had pin holes you could not see but as soon as the system pressurized it would shoot a nice little stream.

Also found thread with part number.: https://mbworld.org/forums/clk55-amg...-new-plug.html

Last edited by insame1; Jul 24, 2018 at 11:18 AM.
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Old Jul 24, 2018 | 01:37 PM
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The part number you referenced (2114400507) is the wire plug. It is a commonly used part for the 211 fuel pump issues.

The C55 fuel pump (209-470-05-94) is used on the CLK500, CLK55, and C55. It is not shared with the C32 or other 203/209 variants.
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Old Jul 24, 2018 | 05:37 PM
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Hey Feets, I just called the MB dealer near me (Autobahn motors in California) and they gave me a different part # for the pump (2094704494). Is this because it was superseded, or is it a different part? Now I'm not sure which one to order...
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Old Jul 24, 2018 | 05:56 PM
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Nevermind - Autobahn Motors gave me a part number that doesn't exist! Called them back and the woman at the parts desk was a real sour puss about it, LOL. Not using them again.

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Old Jul 24, 2018 | 06:32 PM
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She might have tried to give you the left side level sensor. 209-470-04-94.
It is not uncommon for dealerships to be hesitant when giving out numbers because people will use the info and buy it elsewhere. Dealer does the work but gets none of the money.
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Old Jul 26, 2018 | 02:31 PM
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To be clear you need the fuel sending unit not the pump. the pump is on the passenger side of the car.
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Old Jul 26, 2018 | 03:25 PM
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Okay, thanks. I think I ordered the right part... Does this look correct? https://www.fcpeuro.com/products/mer...mer-2094700494

They offer 2 "pumps", and this is indicated as the *Left* side. Maybe it's incorrectly labeled as a pump and not fuel sending unit? PN#: 209 470 0494
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Old Jul 26, 2018 | 04:21 PM
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Originally Posted by rilonprime
Okay, thanks. I think I ordered the right part... Does this look correct? https://www.fcpeuro.com/products/mer...mer-2094700494

They offer 2 "pumps", and this is indicated as the *Left* side. Maybe it's incorrectly labeled as a pump and not fuel sending unit? PN#: 209 470 0494

that is it. you will also need the plug and the seal I spoke about earlier.
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Old Jul 26, 2018 | 04:30 PM
  #35  
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Phew... Thanks for confirming.

I have seals on the way as well, but didn't get the new plug. Will have to expedite that, as well as some exhaust manifold gaskets for my shorty headers that just came in.
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Old Jul 26, 2018 | 06:54 PM
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I installed the Eurocharged shorty headers on my C55 a few months ago.
You will need to pop the bottom bolt out of the motor mounts and lift the engine a bit to get the headers in. I also removed the steering shaft and small heat shield to gain a bit of access. Mercedes considers the bolt at the bottom of the steering shaft to be a single use part. It's a good idea to throw a new one at the car. 210-990-06-04-64
Expect to have the exhaust studs pull out of the heads. Mine did. We didn't have enough new ones in stock so I clamped the middle of the studs (fat spot with no threads) at an angle in the top corner of a bench vise and spun the nuts off. Quick and easy.
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Old Jul 30, 2018 | 12:18 AM
  #37  
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I got the new fuel sending unit in today! Relieved to get this over with, and clear the codes to have an error-free dash. Thanks for the help, everyone. Will be happy to pass this knowledge onto newbies like myself someday.

The entire process took about 2 hours, most of which was spent cleaning and ensuring the new seals fit properly into the caps on both sides. Also, had to fish the tubes and wires through the small gap at the top front of the tank since I pulled the sending unit out without thinking to tie a line to the ends.

The new sending unit did indeed need an adapter for the plug, so thanks for the heads up on that. I ended up buying the adapter plug at the dealership for $14.

All in, this repair cost me about $265, and a few hours of prep and wrenching. Good to know I have a new fuel filter, which should prolong the life of the pump. Also, not being a rolling fire hazard is nice too.
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Old Jul 30, 2018 | 03:35 PM
  #38  
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Originally Posted by rilonprime
I got the new fuel sending unit in today! Relieved to get this over with, and clear the codes to have an error-free dash. Thanks for the help, everyone. Will be happy to pass this knowledge onto newbies like myself someday.

The entire process took about 2 hours, most of which was spent cleaning and ensuring the new seals fit properly into the caps on both sides. Also, had to fish the tubes and wires through the small gap at the top front of the tank since I pulled the sending unit out without thinking to tie a line to the ends.

The new sending unit did indeed need an adapter for the plug, so thanks for the heads up on that. I ended up buying the adapter plug at the dealership for $14.

All in, this repair cost me about $265, and a few hours of prep and wrenching. Good to know I have a new fuel filter, which should prolong the life of the pump. Also, not being a rolling fire hazard is nice too.
glad you got it sorted.
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