C63 AMG (W204) 2008 - 2015
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Please read if you are using a CF or other lightweight hood

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Old May 1, 2014 | 10:34 PM
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C63 AMG
Please read if you are using a CF or other lightweight hood

Long ago I started on a quest to find gas springs that would be optimized for a lightweight hood. I bought a number from several different sources but nothing worked out. After returning the last bunch of four to Grainger I called every manufacturer of OE fitment gas springs that I could find. I struck out with all of them...except Bansbach (manufacturers of the EasyLift line).

To make a long story short, an aerospace engineer in Bansbach's FL facility took pity on me and started working with me to spec a set of gas springs for the C63. Some months later, the prototypes are here from Germany. This set utilizes a release screw so I can incrementally bleed off pressure to find the ideal pressure. The factory will then build a custom set for me. Yup, all that work and effort just for me.

If you are interested in a set for your own car please post a reply here. I'm a few weeks away from the trial fitting and am not opening the package until then. The photo shows my OE gas springs and the new Bansbach replacement still packaged. I'll post followup photos. Bansbach has provided me with pricing for a quantity (one shot) purchase. Amazingly, it's lower than the OE gas springs at discount internet pricing. This would not be run as a group buy (i.e., I will NOT be sending them out), but I'll work on having Bansbach or Grainger handling the lot and providing direct fulfillment services. I'll update this thread in a few weeks.
Attached Thumbnails Please read if you are using a CF or other lightweight hood-wp_20140501_19_01_03_raw.jpg  
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Old May 1, 2014 | 11:23 PM
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Good work!
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Old May 1, 2014 | 11:35 PM
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That's awesome that you got a custom set made, but why not just use the ones from the C63 Black Series??? It's an all aluminum hood and weighs close to nothing.
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Old May 1, 2014 | 11:45 PM
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Vath ML63 Brabus C63 SL63 CLK63BS C63BS
I have had a dads cf vneted hood on C63 with OEM struts for years now and never a problem. It opens and shuts just like it always did. What has been the problem with yours?
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Old May 2, 2014 | 12:10 AM
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^It's more of a possible potential problem and depending on how often you open/close the hood, you may weaken the mount area as the OEM strut was designed for a metal hood and not a lightweight fiber hood.

Good idea from NellyRod.
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Old May 2, 2014 | 12:29 AM
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Bhamg you are boss... Thats amazing level of detail.

Fellas the reason why Bhamg sought after a softer tensioned damper was to compensate for the lighter weight of the CF hood. If you are open/closing your hood fairly often, you may put stress cracks on your hood due to the higher then needed tension on your OEM dampers (specifically to lift your aluminum hood).

Great job!
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Old May 2, 2014 | 01:02 AM
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How much are we talking about here?
I might be installing a CF hood in the near future so this could help.
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Old May 2, 2014 | 01:59 PM
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Originally Posted by NellyRod
That's awesome that you got a custom set made, but why not just use the ones from the C63 Black Series??? It's an all aluminum hood and weighs close to nothing.
My parts guys told me the part numbers were the same for the C63 and C63BS. Are they different after all?
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Old May 2, 2014 | 02:07 PM
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Originally Posted by Kriston
Bhamg you are boss... Thats amazing level of detail.

Fellas the reason why Bhamg sought after a softer tensioned damper was to compensate for the lighter weight of the CF hood. If you are open/closing your hood fairly often, you may put stress cracks on your hood due to the higher then needed tension on your OEM dampers (specifically to lift your aluminum hood).

Great job!
Thanks Kriston (and the rest who posted here)! Yes, I can get a little nuts but this was important to me.

Here's the hood, painted.
Attached Thumbnails Please read if you are using a CF or other lightweight hood-cf-hood_1.jpg   Please read if you are using a CF or other lightweight hood-cf-hood_2.jpg  
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Old May 2, 2014 | 02:17 PM
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Originally Posted by bhamg
Thanks Kriston (and the rest who posted here)! Yes, I can get a little nuts but this was important to me.

Here's the hood, painted.
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Old May 2, 2014 | 02:53 PM
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Two more very low res.
Attached Thumbnails Please read if you are using a CF or other lightweight hood-wp_20140213_12_07_10_raw.jpg   Please read if you are using a CF or other lightweight hood-wp_20140213_12_07_18_raw.jpg  
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Old May 2, 2014 | 02:55 PM
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Count me in. Let me know when to pay and where to send the funds.
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Old May 2, 2014 | 03:06 PM
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Originally Posted by abcut973
How much are we talking about here?
I might be installing a CF hood in the near future so this could help.
For a minimum quantity of 10 pieces for each side, a total of a little over $100 for both R&L. Smaller quantities = higher price. I.E., dirt cheap.

edit: Great, mthis. As this develops I'll update pricing and fulfillment info.

Last edited by bhamg; May 2, 2014 at 03:27 PM.
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Old May 2, 2014 | 05:42 PM
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FF. W212 E63 M156 non-pano 18" P2 ParkT NightV (gone but will be missed).
Is the non-BS hood not aluminum? I thought they are all aluminum.
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Old May 2, 2014 | 06:02 PM
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Originally Posted by bhamg
For a minimum quantity of 10 pieces for each side, a total of a little over $100 for both R&L. Smaller quantities = higher price. I.E., dirt cheap.

edit: Great, mthis. As this develops I'll update pricing and fulfillment info.
Let me know as well whenever this will be available.
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Old May 2, 2014 | 06:18 PM
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Originally Posted by Maverick1975
I have had a dads cf vneted hood on C63 with OEM struts for years now and never a problem. It opens and shuts just like it always did. What has been the problem with yours?


I do the same with my dads hood as well. Although I can tell that the struts are a bit strong for a light hood it works just fine


however OP, good idea and thanks for taking the initiative
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